S E R V I C E

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ReplacesErsetztRemplaceVervangtReemplazaErsätter 106 25 33-63

I0400069

IPL, 136, 141, 2004-01, 106 25 33-64

11

136, 141

106 25 33-64

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PARTS LISTREPLACES

1Note: Illustration may differ from actual model due to design changes

PARTS LIST NO.

PAGE NO.

MODEL(s)106--232761 136 & 141

DATE

12/10/03 106--232761--6/11/03

r

ChainBrake

Assembly

1 3 4 5 6

13

1110

2

98

7

15

16

21 22

1819

20

17

14

12

35

26

32

25

2728

29

31

33

30

34

23

24

1 530071348 Actuating Lever2 530029879 Pivot Pin3 530015915 Pin--Link4 530015911 Screw5 530054741 Front Link Ass’y.6 530016237 Chain Brake Spring7 530038593 Retainer8 530016384 Screw9 530056531 Journal--Right10 530029881 Journal--Left11 530015910 Handguard Spring12 530015913 Pin--Spring13 530052232 Brake Band14 530054802 Chain Brake Assembly15 530029878 Position Spring16 530049483 Clutch Cover17 530015917 Nut--Bar18 530015826 Bar Adjusting Pin19 530038593 Retainer20 530016110 Screw--Bar Adjusting21 530053035 Chain Brake Spring Cover22 530015911 Screw23 530016154 Screw24 530047609 Cylinder Shield Ass’y.25 952030150 Spark Plug (RCJ--7Y)26 ------ Kit--Cylinder (incl.#34)

(136)(141)

Description

27 530037652 Heat Insulator28 530037640 Muffler--Plate29 530019205 Muffler Gasket30 -- Piston Kit (Includes pin and 31,32,33)

530069944 (136)530069454 (141)

31 -- Piston Ring530029805 (136)530029982 (141)

32 530032117 Piston Pin Bearing33 530015697 Piston Pin Retainer34 Cap--Crankcase35 530015897 Screw

-- Operator Manual530163874 U.S./Canada/Mexico530163872 European I530163873 European II530163871 Scan.530164305 Japan530031135 Scrench530031136 Worm Gear Puller530031112 Clutch Ass’y. Tool530047941 Kickback Decal530037912 Scabbard

Part No. Ref. Part No. DescriptionRef.

Not Shown

= NEW PART NUMBER FOR THIS IPLn = REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)D

K= THESE PARTS ARE ILLUSTRATED FOR CLARITY. ORDER COMPLETE ASSEMBLY.

n

KKKKKK K K K K

K K K K K

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2Note: Illustration may differ from actual model due to design changes

PARTS LIST NO.

PAGE NO.

MODEL(s)106--232761 136 & 141

DATE

12/10/03 106--232761--6/11/03

r

6

3

7

8

9

13

1615

125

4

1

2

10

11

14

1 530029813 Turbo Air Cleaner Assembly2 530019203 Seal -- Turbo Clean3 530029814 Intake Sleeve4 530053435 Impulse Seal5 530015814 Screw6 530037465 Adapter -- Carb.7 530019172 Carburetor Gasket8 -------- Carburetor

Zama -- C1Q--w6530035482 WT--542 (Walbro)530069629 WT--289 (Walbro)530071510 WT--540 (Walbro)530071692 WT--660 US/Can/Mex530071704 WT--660 Export Only

9 Grommet--Final

Description

10 530047767 Plate -- Support11 530015896 Screw12 530036582 Air Filter -- Bottom13 530015968 Stud -- Carb.14 530016008 Nut15 530029811 Air--Filter -- Top16 530015899 Screw17 530016044 Screw18 530069415 Muffler Kit (Includes 17,19,20,21 & 22)19 530037254 Muffler Cover20 530029810 Spark Arrestor Screen21 530037246 Muffler Diffuser22 530037251 Muffler Body23 530015902 Muffler Bolt24 Assy. --Bearing and Seal25 530029794 Crankshaft & Rod Assembly

Part No. Ref. Part No. DescriptionRef.

17

20

22

21

23

2418

19

25

= NEW PART NUMBER FOR THIS IPLn = REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)D

K= THESE PARTS ARE ILLUSTRATED FOR CLARITY. ORDER COMPLETE ASSEMBLY.

KKKK K

K K K K KK K K K Kn

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3Note: Illustration may differ from actual model due to design changes

PARTS LIST NO.

PAGE NO.

MODEL(s)106--232761 136 & 141

DATE

12/10/03 106--232761--6/11/03

r

1

2

4

6

8

16

14

12

15

13

9

10

Oil PumpA’ssy.

11

3

5

6

7

8

3

17

19

20

29

31

32

33

34

2425

23

22

21

18

31

31

2827 30

26

1 530014949 Clutch Assembly (incl. 2)2 530094188 Spring -- Clutch3 530015611 Clutch Washer4 530047061 C lut c h D r um w / B ear ing A s s ’y. (3/8x6 spur)

5 530069316 Drum, Adapt. & Bearing Kit (incl. 6 & 7)6 530032119 Clutch Bearing7 530028650 Rim--Floating (.325)8 530015907 Thrust Washer9 530015896 Screw

10 530029835 Oil Pump Housing11 530029838 Plunger & Gear Assembly12 530029833 Oil Pump Worm13 530019174 Oil Seal14 530029834 Oil Pump Barrel15 530014776 Oil Pick--Up and Screen Assembly16 530014410 Oil Pump Assembly (Includes 10,11 & 14)17 530069942 Kit -- Chassis Ass’y.

Description

18 530052440 Tube--Oil Vent19 530015896 Screw (optional)20 530047855 Bar Plate21 530015878 Screw22 530029850 Chain Catcher23 530015917 Nut24 530019228 Gasket25 530036043 Bar Stud Plate26 530015877 Bar Bolt27 530015893 Screw28 530052428 Cover29 530029831 Choke Lever30 530029830 Grommet31 530015922 Type ”U” Speed Nut32 530029800 Baffle Plate33 530016037 Screw34 501765602 Assy.-- Oil Tank Cap

Part No. Ref. Part No. DescriptionRef.

530069342 C lut c h D r um w / B ear ing A s s ’y. (.325 )

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4Note: Illustration may differ from actual model due to design changes

PARTS LIST NO.

PAGE NO.

MODEL(s)106--232761 136 & 141

DATE

12/10/03 106--232761--6/11/03

r

5

3

1

2

7

8

6

4

10

9

9

11

13

18

19

15

14

16

17

12

24

25

27

28

22

2123

20

3637

32

33

31 38

34

35

30

29

1 530038491 Starter Handle2 530069232 Rope Kit3 530015920 Screw4 530016080 Screw5 530069313 Starter--Pulley Kit6 530015891 Recoil Spring7 530047599 Fan Housing Assembly8 530015892 Screw9 530015893 Screw10 ------ Decal --Model

530053459 136530053460 141

11 530403257 Leadwire Harness Ass’y.

12 530015896 Screw13 503717901 Ignition Switch14 530039147 Assy. Flywheel (incl.16)15 530015127 Flywheel Washer16 530016071 Nut17 530023817 Spring --Starter Dog18 530015895 Screw19 530039143 Module -- Ignition20 530029869 Wire -- Throttle21 530029863 Cap -- Wire22 530029860 Pin23 530029861 Spring24 530069247 Kit -- Fuel line

Ref. Part No. DescriptionRef. Part No. Description

= NEW PART NUMBER FOR THIS IPLn = REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)D

K= THESE PARTS ARE ILLUSTRATED FOR CLARITY. ORDER COMPLETE ASSEMBLY.

25 530014497 Assy. Fuel Pickup26 530069587 Kit -- Throttle Trigger27 530015805 Screw28 530014381 Assy. Spike29 530015940 Screw30 530029870 Isolator31 530052446 Assy. --Tank/Handle32 530015843 Screw33 530049876 Handle--Front34 530052439 Isolator -- Limiter35 530029984 Isolator Bumper36 530026119 Valve -- Check37 530038264 Plug -- Vent38 530071266 Kit--Fuel Cap--Assy

Ref. Part No. Description

26

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5Note: Illustration may differ from actual model due to design changes

PARTS LIST NO.

PAGE NO.

MODEL(s)106--232761 136 & 141

DATE

12/10/03 106--232761--6/11/03

r

Carb.RepairKit

Gasket/Diaph.Kit

1

3

4

56

7

89

10

11

12

141516

2

1718

19 2120

22

13

Kit -- Carburetor Assembly No. 530069629 (WT--289)

Carburetor CIQ--W6 Zama --See Service Reference

Kit -- Carburetor Assembly No. 530035482 (WT--542)

1. 530035296 Idle Adv. Screw Kit2. 530035031 Metering Lever3. 530035164 Fuel Pump Gasket4. 530035166 Fuel Pump Diaphragm5. 507432582 Fuel Inlet Screen6. 530035293 Needle Spring (Low Speed)7. 530035281 Low Speed Needle8. 530037259 High Speed Needle9. 530035295 Needle Spring (High Speed)10. 530035162 Welch Plug (5/16)11. 530035225 Cup Plug12. 530035165 Metering Diaphragm Gasket13. 530035014 Metering Diaphragm14. 530035028 Metering Lever Pin15. 530035016 Metering Lever Pin Screw16. 530035106 Inlet Needle Valve17. 530038479 Limiter Cap High18. 530038478 Limiter Cap Low

19. -- Carburetor Repair Kit (Incl. 3--5 & 10--18)530069826 Walbro530035269 Zama

20. 530035188 Metering Lever Spring21. -- Gasket/Diaphragm Kit (Incl. 3, 4, 12 & 13)

530069844 Walbro530035270 Zama

22. 530035021 Metering Cover Screw Ass’y

530031157 Limiter Cap Removal Tool530031161 Limiter Cap InsertionTool

LLLLLL If replacing the complete ZamaCarburetor, it is not serviceable;you will need to order #530069629Walbro Carburetor Ass’y.

DescriptionPart No. Ref. Part No. DescriptionRef.

Not Shown

Zama Carburetor Service Reference

= NEW PART NUMBER FOR THIS IPLn = REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)D

K= THESE PARTS ARE ILLUSTRATED FOR CLARITY. ORDER COMPLETE ASSEMBLY.

Note: No Repair kits are available for these carburetors, please orderthe complete assembly part number.

Kit -- Carburetor Assembly No. 530071692 -- WT--660 (US/Can/Mex.)

Kit -- Carburetor Assembly No. 530071704 -- WT--660 (Export Only)

Kit -- Carburetor Assembly No. 530071510 (WT--540)

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6Note: Illustration may differ from actual model due to design changes

PARTS LIST NO.

PAGE NO.

MODEL(s)106--232761 136 & 141

DATE

12/10/03 106--232761--6/11/03

r

Bearing530016147

Seal530019170

Assy---Bearing & Seal530056363

Please note if your saw has the seperate bearing and seal or the new one piece design, and order partsaccordingly.

(Please Note : The different styles will not interchange.)

TWO PIECE STYLE ONE PIECE STYLE

= NEW PART NUMBER FOR THIS IPLn = REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)D

K= THESE PARTS ARE ILLUSTRATED FOR CLARITY. ORDER COMPLETE ASSEMBLY.

LLLLL LLLLLService Reference

--- --- --- Assy---Cylinder (incls. cap)530069940 136530069941 141530049794 Cap---Crankcase530056363 Assy---Bearing & Seal

Part No. DescriptionPart No. Description

--- --- --- Assy---Cylinder (incls. cap)530069417 136530069414 141530019170 Seal530016147 Bearing

LLLLL LLLLLService Reference

Previous Style530037466

Current Style530035587

Use the grommet shown above with thefollowing carburetors:

Zama C1Q---W6Walbro WT---289Walbro WT---540Walbro WT---542

(Please Note : The different styles willnot interchange.)

Use the grommet shown above with thefollowing carburetors:

Walbro WT---660

(Please Note : The different styles willnot interchange.)