post installation 1 · 2018. 12. 15. · "opej[fe "mvnjovn (buft ejsfdumz gspn...

6
1 Anodized Aluminum Gates directly from JAPAN. KunkelWorks, Honolulu, HI 96825 • 808-955-8211 • japanesegates.com Measurements in Millimeters Parts travel inside panel. Open bottom panel cap to nd small items. Post Type Hinge GA914 (single) GA5915 (double) Washer GA0799 Bolt M6x20 Instructions GD-Z37B Outside Post/ Hinge Post Lock-side Post Gate Type Single Double Hardware Single Double Double Gate Single Gate Top Hinge Bottom Hinge To reverse the direction of the swing, remove bottom screw to release Sha. Turn around hinge 180º. Reattach sha. Default Position Attach hinges at pre-drilled locations only! Washer Bottom Hinge Hinge-side Post Lock-side Post Post Installation Reversing Direction of the Swing Packaging List NOTE: Japa- nese customers like the panel 20mm lower than the posts. If you want to have Post and Panel ush on top, reduce post height by 20mm to H+80 =1480mm Panel Height (H) is 1400mm Panel Width (W) is 1000mm 6/11/18

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Page 1: Post Installation 1 · 2018. 12. 15. · "OPEJ[FE "MVNJOVN (BUFT EJSFDUMZ GSPN +"1"/ ,VOLFM8PSLT )POPMVMV )* t t KBQBOFTFHBUFT DPN Measurements in Millimeters Hinge Hider Location

1

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Measurements in Millimeters

Parts travel inside panel. Open bottom panel cap to find small items.

Post Type

HingeGA914 (single)

GA5915 (double)

Washer GA0799

Bolt M6x20

Instructions GD-Z37B

Outside Post/Hinge Post

Lock-side Post

Gate TypeSingle Double Hardware Single Double

Double Gate Single Gate

Top Hinge Bottom Hinge

To reverse the direction of the swing, remove bottom screw to release Shaft. Turn around hinge 180º. Reattach shaft.

Default Position

Attach hinges at pre-drilled locations only!

WasherBottom Hinge

Hinge-side Post

Lock-side Post

Post Installation

Reversing Direction of the Swing

1BDLBHJOH�-JTU

NOTE: Japa-nese customers like the panel 20mm lower than the posts. If you want to have Post and Panel flush on top, reduce post height by 20mm to H+80 =1480mm

Panel Height (H) is

1400mm

Panel Width (W) is

1000mm

6/11/18

Page 2: Post Installation 1 · 2018. 12. 15. · "OPEJ[FE "MVNJOVN (BUFT EJSFDUMZ GSPN +"1"/ ,VOLFM8PSLT )POPMVMV )* t t KBQBOFTFHBUFT DPN Measurements in Millimeters Hinge Hider Location

2

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House

House

StreetStreet

Double GateSingle Gate

Hinges are reversible. Decide on what side the hinges should before setting the posts.

House

Street

House

Street

Gate is factory-set to swing “in.” If you need to swing “out”, request Outward-Opening Hinge Attachments DPSHM. See more details on page 3 of the Handle Installation Manual.

Excavate for concrete footings. 300mm x 300mm / 12” x 12”

Post Installation

Reversing Direction

Measurements in Millimeters

LEFT - RIGHT

The Hinge space can be adjusted in 3 directions. Adjust UP - DOWN movement with the Panel-Hinge. LEFT - RIGHT and FORWARD - BACK is adjusted with the Post Hinge. Pre-drilled receiving holes have been reinforced inside the post. Therefore, do not modify hinge location on the post.

UP - DOWN

FORWARD - BACK

House

Hinges Adjust in 3 Directions

Lock-Screw

NOTE: Japanese customers like the panel 20mm lower than the posts. If you want to have Post and Panel flush on top, reduce post height by 20mm to H+80 =1480mm

6/11/18

Page 3: Post Installation 1 · 2018. 12. 15. · "OPEJ[FE "MVNJOVN (BUFT EJSFDUMZ GSPN +"1"/ ,VOLFM8PSLT )POPMVMV )* t t KBQBOFTFHBUFT DPN Measurements in Millimeters Hinge Hider Location

Package List

Gate Panel

Panel Hinge GB5038

Hinge Cover GB5077

Hinge Back-Plate GA2919

Hinge Cap GA0056

Hinge Bolt

Panel Bottom Cap GB5031

Screws 4x12x9

Lock-Gap-Cover

Drill-ScrewNot needed for your Gate

Multi-panel-LeverNot needed for your Gate

Street Side

House Side

Street Side

House Side

Single Gate Double Gate

Parts travel inside panel. Open bottom panel cap to find small items.

Hinge Plate

Panel Hinge Loosely attach Panel

Hinge to Hinge-Plate and slide it into the panel groove, from the bottom.

Secure Bottom-cap with srewsPosition of Panel Hinges

Hinges travel inside the gate posts. Attach post hinges only at the pre-drilled locations.

House

Hinge Top Cap

Panel Hinge Screw

Rubber Washer

House

GATE PANEL Preparation 1

Notes for Set-upt��%PO�U�VTF�QBSUT�UIBU�EP�OPU�CFMPOH �EPO�U�NPEJGZt��5JHIUFO�BMM�CPMUTt��.BLF�TVSF�QBSUT�BSF�OPU�EBNBHFEt��.BLF�TVSF�BMM�QBSUT�NPWF�TNPPUIMZ

Attach the Panel Hinge Parts

Prepare the Hinges Measurements in Millimeters

Slide panel onto the Post Hinges from the top,

Panel Hinge

"OPEJ[FE�"MVNJOVN�(BUFT�EJSFDUMZ�GSPN�+"1"/��,VOLFM8PSLT �)POPMVMV �)*�������t��������������t�KBQBOFTFHBUFT�DPN

Measurements in Millimeters

Panel Height (H) is

1400mm

Panel Width (W) is

1000mm

6/11/18

Page 4: Post Installation 1 · 2018. 12. 15. · "OPEJ[FE "MVNJOVN (BUFT EJSFDUMZ GSPN +"1"/ ,VOLFM8PSLT )POPMVMV )* t t KBQBOFTFHBUFT DPN Measurements in Millimeters Hinge Hider Location

Panel Hinge adjusts UP-DOWN

Post Hinge adjustsLEFT - RIGHT - AIN - OUT- B

t���5P�BEKVTU�)JOHFT �MPPTFO�CPMUT�UP�move hinge.

t���(BQ�PO�CPUUPN�TIPVME�CF�BCPVU�80mm.

t���"ęFS�BEKVTUNFOU �UJHIUFO�CPMUT�and screws firmly.

t���(BQ�CFUXFFO�QPTU�BOE�QBOFM� should be about 10mm

"ęFS�ZPV�MPDLFE�EPXO�ĕOBM�QPTJ-tion of hinges, snap plastic covers provided in place.

The Lock-down-stick is alreadyinstalled. In resting position, it sits in the panel. To employ it, use pinch-lock-mechanizm to move it up and down.

Lock-Down CupDecide on a location where the open panel will be secured down. Drill a hole and epoxy glue the receiving cup into hole. Max height is 125mm.

Screw on Lock-Gap-Cover with screws provided.

Street

Adjustment Screw B

Attachment Screw A

Hinge Adjustments 2

Securing Gate Panel in Open Position

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Lock-Gap-Cover (only needed on Double Gates)

Lock-Gap-Cover attaches to the Secondary Panel.It hides the gap and prevents the Main Panel from swinging in the wrong direc-tion.

Secondary Panel

Pinch-Lock-Mechanizm

Measurements in Millimeters

"EKVTUNFOU�Directions UP-DOWNLEFT-RIGHTIN-OUT

This Lock-down-stick Handle is not needed for your gate.

(Only for triple and quadruple panel gates.)

6/11/18

Page 5: Post Installation 1 · 2018. 12. 15. · "OPEJ[FE "MVNJOVN (BUFT EJSFDUMZ GSPN +"1"/ ,VOLFM8PSLT )POPMVMV )* t t KBQBOFTFHBUFT DPN Measurements in Millimeters Hinge Hider Location

"OPEJ[FE�"MVNJOVN�(BUFT�EJSFDUMZ�GSPN�+"1"/��,VOLFM8PSLT �)POPMVMV �)*�������t��������������t�KBQBOFTFHBUFT�DPN

Measurements in Millimeters

Hinge Hider Location

Post-side Hing Hider.A Double Gate has Hinge Hiders on both Posts.

Between the Panels sits the Lock-Gap-Hider. Find in-structions on the Gate Panel Manual page 2.

The Hinge Hiders (HH) are the last items to install. They attach to the posts in front of the panel. Align the HH-Bracket with the top of the panel. The screw location lies 60mm from the inside edge of the post (see grooves.) Attach HH-Bracket with screws provided.

Hinge Hider AttachmentPush the Hinge-Hider-Cover onto the HH-Bracket with a flat object and a mallet. Be sure you have the right location. Hinge-Hiders can not be re-positioned! Once fastened, they are very hard to remove.

Gate Panel Top of Panel

60mm

House Side

StreetHH Bracket

Screw Location

Screw Location

Hinge-Hider-Cover

Flat Object

wMallet

Street

House Side

Hinge Hider

Lock Hider

Hinge Hider

Hinge and Lock-Hiders are shipped inside the

posts.

WHinge and Lock Hiders - Double Gate

HH Bracket

6/11/18

Page 6: Post Installation 1 · 2018. 12. 15. · "OPEJ[FE "MVNJOVN (BUFT EJSFDUMZ GSPN +"1"/ ,VOLFM8PSLT )POPMVMV )* t t KBQBOFTFHBUFT DPN Measurements in Millimeters Hinge Hider Location

M5 ×12

皿M4 ×8

皿M4 ×17

M5 ×12 皿M4 ×8

M4 ×17

M5 ×12

皿M4 ×8

皿M4 ×17

M5 ×12 皿M4 ×8

M4 ×17

HOUSE

M5 ×12

皿M4 ×8

皿M4 ×17

M5 ×12 皿M4 ×8

M4 ×17

M5 ×12

皿M4 ×8

皿M4 ×17

M5 ×12 皿M4 ×8

M4 ×17

HOUSE

HOUSE

HOUSE

Notes for Set-upt��%PO�U�VTF�QBSUT�UIBU�EP�OPU�CFMPOH �EPO�U�NPEJGZt��5JHIUFO�BMM�CPMUTt��.BLF�TVSF�QBSUT�BSF�OPU�EBNBHFEt��.BLF�TVSF�BMM�QBSUT�NPWF�TNPPUIMZGlossary:Main Panel�IPVTFT�UIF�MPDL�TFU�BOE�LFZ�DZMJOEFS���*U�JT�UIF�QBOFM�UIBU�NPWFT�ĕSTU�Secondary Panel�JT�UIF�QBOFM�UIBU�JT�VTVBMMZ�TUBUJPOBSZ ��CVU�DBO�CF�PQFOFE�CZ�SFUSBDUJOH�UIF�MPDL�EPXO�TUJDL��JOUP�UIF�QBOFM�

IMPORTANT:��.BLF�TVSF�UIF�LFZ�JT�OPU�JO�UIF�MPDL�XIFO�JOTUBMMJOH�UIF�IBOEMF��*U�DPVME�EBNBHF�UIF�NFDIBOJTN�

Reversible HandlećF�IBOEMF�DPNFT�GBDUPSZ�TFU�XJUI�LFZ�PO�UIF�SJHIU�QBOFM�GPS�PQFOJOH�JOXBSE�BOE�UP�UIF�SJHIU���:PV�DBO�IBWF�UIF�LFZ�PO�UIF�MFę�QBOFM�BOE�TXJOH�UP�MFę �CZ�UVSOJOH�UIF�IBOEMF������BOE�SFWFSTJOH�UIF�TUSJLFS�JOTJEF�UIF�MPDL�TFU��4FF�QBHF���

Opening IN - to the RIGHT (as s seen from Outside)ćF�IBOEMF�IBT�CFFO�TFU�JO�GBDUPSZ�UP�TJU�PO�UIF�SJHIU�QBOFM��1VU�BMM�QBSUT�UPHFUIFS�XJUI�TDSFXT�QSP�WJEFE��'PMMPX�TIPQ�ESBXJOHT�

Gate functions are usually described as seen from the OUTSIDE! #FMPX�EJBHSBN�TIPXT�UIF�JOTJEF�WJFX�CFDBVTF�UIF�NBJO�IBOEMF�QBSUT�BUUBDI�UP�UIF�JOTJEF�

Opening IN - to the LEFT (as s seen from Outside)

Main Handle Outside

Secondary Handle Inside

Gate Panel Stopper

Lock Panel Plate

NOTE: Your gate does not have a thumb-turn but a key on the inside.

4FF�BCPWF�SJHIU�TFDUJPO�PO�SFWFSTJOH�UIF�)BOEMF�

Secondary Panel Outside

Main Inside

Lock Panel Plate

Gate Panel Stopper

Outward Opening To make this gate opening outward see page 3.

)BOEMF�*OTUBMMBUJPO���DOUBLE GATE W

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Attach Panel Stopper to Secondary Panel. It prevents the panel from swinging in the

wrong direction.

See Page 3

6/11/18

Secondary Panel Inside