making green work. · a maintenance-friendly high-pressure spray system in combination with the...

2014 BIO-CIRCLE System

bio-chem.de • bio-circle.de

MAKING GREEN WORK.

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Natural, organic parts washing.The perfect solution to every requirement.

2 BIO-CIRCLE

Conscious that we bear responsibility for the environment, as long ago as 1996 we implemented a fully integrated environmental management system, which was cer-tifi ed by LRQA in accordance with the globally valid DIN ISO 14.001 standard. As an ecologically oriented enterprise we not only attach greatest importance to optimum product performance but also to optimum environmental compatibility. The certifi ca-tion attests that we deal sensibly with resources, with raw materials for the produc-tion as well as with energy and water, and that we also handle waste responsibly. “In our opinion, voluntary participation in this environmental management system is the right way towards continuous improvement of environmental protection,” says Birgit Große, GM Germany.

For documentations, certifi cates, application examples, and videos please referto our web page www.bio-circle.de. We will be happy to provide you with the documents required also by post, fax or E-mail.

Conscious that we bear responsibility for the environment, as long ago as 1996 we implemented a fully integrated environmental management system, which was cer-

Environmental protection and quality

* The solvent regulation governs the requirements concerning surface cleaning devices. The operators of such devices have to give proof of their observing

the established VOC emission limit values because solvent fumes are hazardous to health and pollutive, and they carry a fi re- and explosion hazard.

It is easy to use; even heavily contaminated parts are cleaned in a fast, secure and eco-friendly way; the VOC free liquid has a very long lifetime; the BIO-CIRCLE cost-effectiveness cannot be beaten. The BIO-CIRCLE runs without solvents and helps you meet the high requirements of the currently effective solvent regulation* (Germany: 31. BImSchV [31st Federal Immission Control Re-gulation], Austria: VOC-Anlagen-Verordnung [VOC Plant Regu-lation] – VAV). Replace your cold cleaner parts washer with the BIO-CIRCLE and make an active contribution towards increa-sing occupational safety for your staff, and towards protecting the environment.

The trendsetting parts-washing system designed by bio-chem.

The trendsetting parts-washing system

The BIO-CIRCLE is comfortable to use and ecofriendly, and it offers the optimal solution to any cleaning requirement.

33

Parts washing is supposed to be simple and safe. What matters here are reliable aides. BIO-CIRCLE offers an exten-sive range of parts washing devices that meet even the highest requirements on ease of use, reliability, and suitability for daily use.

The advantages: Ergonomic, user-friendly design

Sturdy, robust device made from synthetic material (PE), no risk of corrosion

Triple fi lter system: coarse fi lter, fi ne fi lter, magnet

Particularly maintenance-friendly – the control box contains the entire control- and pump system, and can be exchanged easily and fast in case of malfunctions. Furthermore the electricity is splash-proof.

The tank is double-walled which affects as isolation. Loss of heat is reduced.

free!VOC

You’re welcome to benefi t from our long experience in the fi eld of natural, biological parts washing. Our trained staff will be happy to assist you competently with their specialist knowledge.

Telephone: +49 (0)5241 9443-0

E-mail: [email protected]

BIO-CIRCLE Maxi

BIO-CIRCLE GT Compact

BIO-CIRCLE Mini

4 BIO-CIRCLE

The compact one in a new designIn place of our proven BIO-CIRCLE Compact and in a modern style the BIO-CIRCLE GT Compact captivates with its compact design and fl exibility.

Optimized depth of the basin ensures good splash protection

Easy transport by means of a lift truck ora rail system with castors (optional)

Newly designed control box with easier access to the components

Filter system in the basin drain (coarse-, fi ne- and bag fi lter plus magnet)

Maxi

GT Compact

The sturdy oneThe BIO-CIRCLE Maxi is a high-performance, sturdy and durable parts washer. It scores with its ease of use and high payload.

Large effective surface, plenty of space even for cumbersome parts that can be cleaned perfectly with the long hose on the brush

Easy handling with push-button switch

The hinged upper section with its gas spring guarantees easy servicing, maintenance and repair

Lid (optional feature) protects from contamination

The compact one in a new designNEw

55

Work surface (W x D)

Payload

Working height

Operating temperature

Heating

Pump

Optimum fi lling quantity

Material

Empty weight

Power supply

Order number

BIO-CIRCLE Mini610 x 500 mm

90 kg

1010/820 mm

15 – 45 °C, Factory-set

at approx. 41 °C

approx. 700 W

40 W

80 litres

LDPE

approx. 40 kg

230 V, 50 Hz

G70026

BIO-CIRCLE GT Compact700 x 480 mm

100 kg

970/800 mm


at approx. 41 °C

approx. 650 W

40 W

90 litres

LDPE

approx. 45 kg

230 V, 50 Hz

G50026

BIO-CIRCLE Maxi880 x 580 mm

220 kg

960/820 mm


at approx. 41 °C

approx. 700 W

40 W

100 litres

LDPE

approx. 60 kg

230 V, 50 Hz

G60026

The fl exible oneThe BIO-CIRCLE Mini makes you mobile and fl exible, and you can work comfortably in changing locations.

Tried and tested reliable parts washing system in a fl exible design

Integrated trolley with two stationary and two steering castors

Manoeuvrable and easy to push, can be utilized quickly in changing locations

Maximum fi lling capacity: 80 L

Mini

6 BIO-CIRCLE

The BIO-CIRCLE Turbo stainless steel– the effective combination of fully automated and manual cleaning.A maintenance-friendly high-pressure spray system in combination with the biore-medial cleaning medium BIO-CIRCLE L Turbo provides for thorough cleaning anddegreasing of work pieces. With its powered rotating rack and the high spray pres-sure of 4 bars BIO-CIRCLE L Turbo has an optimal effect on the items to be cleaned.For fast and precise manual cleaning the brush or the nozzle can be used insteadof automatic cleaning.

2 in 1 – automatic and manual cleaning

We have been conferredthe 2008 Industrial Award“Environmental Technology”by the Initiative Mittelstand.

Sturdy V2A stainless steel design with a payload of 350 kg, heatable, factory-set at 50 °C

Robust stainless steel basket with mechanical rotation, momentary switch for rotating the basket in idle state – for easy loading/unloading and manual cleaning

A circuit breaker prevents the pump motor from running while the lid is open – safe handling guaranteed

Ergonomic hand spray gun with quick release fastener for cleaning brush and variable cleaning nozzle (generates a precision jet – removes contaminations from inaccessible spots, or an area jet – cleans smooth surfaces) fast drying possible by means of a pneumatic spray gun

Tank with slightly tilted bottom for faster emptying, tank cover with fi lter elements beneath the basket, with dry running protection

A time switch controls the duration of the automatic cleaning and pro-vides optimal ease of use

Turbo

BIO-CIRCLE Turbo: 2 in 1 – automatic and manual cleaning

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Stainless steel top piece for BIO-CIRCLE The convincing features of the stainless steel top piece for the BIO-CIRCLE are its large work surface and high payload (up to 1000 kg). It is ideally suited for the cleaning of big and heavy parts. Available for BIO-CIRCLE Maxi.

Particularly large work surface (approx 1500 x 950 mm) that can be used by two operators at the same time

Conical drain with sieve fi lter and fi lter bag (25 µm)

Easy loading possible by means of a crane

PE grids (optional) for protection

Maximum load without base frame 220 kg, Maximum load with base frame (square tube frame) 500 kg or 1000 kg load

G60026-17

G60026-18

G60026-19

Stainless steel top piece with base frame BC Maxi Load 500 kg, 1504 x 1004 x 300 mm

Stainless steel top piece for BC Maxi Load 220 kg, 1500 x 950 x 300 mm

Stainless steel top piece with base frame BC Maxi Load 1000 kg, 1504 x 1004 x 300 mm

Overall width (mm) x Depth (mm)

Height, lid closed / open (mm)

Internal diameter basket (mm)

Hight max. pag (mm)

Payload (kg)

Empty weight (kg)

Electric outlet (kW)

Power supply (V/Hz)

Heater output (kW)

Tank capacity (L)

Air supply (bar)

Order number

Scan the QR code

with your smartphone

and see

BIO-CIRCLE Turbo

live at work.

BC Turbo 8001060 x 1140

1560/1965

775

450

150

330

6,7

4 / 12

4,5

160

max. 6

G40027

BC Turbo 10001250 x 1340

1560/1965

975

450

250

380

9

4 / 12

6

275

max. 6

G42027

BC Turbo 12001470 x 1575

1800/2300

1175

650

350

430

9

4 / 12

6

380

max. 6

G43027

8 BIO-CIRCLE

The new BIO-CIRCLE Liquid range – the right solution for any application! The BIO-CIRCLE Liquids are specialists in clean solutions. They stand out for their fast and thorough cleaning performance. The natural micro-organisms they contain degrade the oil ingressed and guarantee long durability and a long serviceable life with a constantly high cleaning performance. The aqueous BIO-CIRCLE Liquids do not contain any solvents, thus avoiding VOC emissions, and meet the requirements of the solvent directive. They do not require placarding/labelling under the Ordinance on Hazardous Substances and EU Directive, and are therefore easy and safe to use, store, and transport.

We will be happy to advise you on which BIO-CIRCLE Liquid is the right one for you. We give competent advice and valuable tips on technically correct parts washing.

+

naturalThe BIO-CIRCLE benefi ts from the powers of Nature in order to provide for user-friendly, ecofriendly, and economical parts washing. They clean without any sol-vents or cold cleaners, thus protecting the employee and the environment from highly volatile vapours. The pH-adjusted cleaning medium BIO-CIRCLE Liquid dissolves processing oils, cutting coolants, anti-corrosion products, light greases and similar contaminations as well as particle contaminations from the parts. The easy-to-clean fi lter system separates coarse and fi ne contaminations, and the natural micro-organisms biodegrade the greases and oils, thus maintaining the cleaning performance.

simpleThe BIO-CIRCLE Liquids are ready to use, which eliminates the risk of incorrect dilution and variations in quality, and the necessity of regular bath analyses. The aqueous BIO-CIRCLE Liquids do not pit the surfaces; all materials from plastics to steel can be cleaned.

profi tableBIO-CIRCLE Liquid features a bath lifetime that is up to four times as long as with cold cleaners. Even with a higher contamination input a constantly good cleaning result is achieved. BIO-CIRCLE Liquid means no hazard to humans and the environ-ment, paired with high effi ciency and cost effectiveness.

Dermatologically tested!Five high-performance BIO-CIRCLE Liquids guarantee optimum results in parts washing.

Liquid

* The used micro-organism are non-pathogen bacteria of group 1 acc. to Directive 2000/54/EC.

(Group 1 means that it is unlikely to cause human disease).

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A02072 20 L jerrycanA20072 200 L drum A10072 1000 L IBC

BIO-CIRCLE L Ultra Remove strong contaminations, such as bitumen,

anti-rust waxes, burned-in grease, oil, oil carbon, coloured pigment

Special corrosion inhibitors guarantee temporary protection after cleaning

NSF certifi cation Works on basis of renewable raw materials

NATURE BOOST

CLEANING CONSISTENCYCleaning performance (%)

Week 1 Week 2 Week 3 Week 4


BIO-CIRCLE L Product description in accordance with ÖNORM B 5105: Optimally adjusted to everyday soiling Oil separator compatible TESTED IN ACCORDANCE WITH ÖNORM B 5105

Registration number: ON-N 2011 140 Fresh apple scent Special corrosion inhibitors guarantee temporary

protection after cleaning NSF certifi ed Improved skin protection through panthenol Skin-friendliness has been dermatologically tested Surfactants on the basis of renewable resource A02098 20 L jerrycan

A20098 200 L drum A10098 1000 L IBC

BIO-CIRCLE L Heavy Duty Removes even heavy oils and greases Improved cleaning performance especially for

tenacious soiling Without scent – can be added as required Special corrosion inhibitors guarantee temporary

protection after cleaning Skin-friendliness has been dermatologically tested For temperatures of up to 45 °C Surfactants on the basis of renewable resource


BIO-CIRCLE L Aluminium For the cleaning of sensitive materials, such as

aluminium Virtually residue-free Without scent – can be added as required NSF certifi cation Surfactants on the basis of renewable resources Skin-friendliness has been dermatologically tested


BIO-CIRCLE L Turbo Low foaming for mechanical cleaning in the

BIO-CIRCLE Turbo For temperatures of up to 50 °C With corrosion protection

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10 BIO-CIRCLE

BIO-CIRCLE accessories

Brushes (fl ooded with cleaning agent solution)

G20726 Washing brushSupports cleaning

G20729 Washing brush with medium-hard bristles, straight

G28526 Washing brush, angled Supports cleaning in angular and hard-to-reach corners.

G20727 Washing brush, broad, angled G27326 Washing brush with soft bristles

(nylon 0.3 mm) With this washing brush sensitive parts can be cleaned without harming the material.

Hose

G29126 Liquid hose for BIO-CIRCLE, sold by the metre, 8 mm interiorThe feed line to the washing brush can be extended for big parts.

Filters Inserts for fi lter casings (nylon fi lter, washable; Wound cartridge fi lter, non-washable)G22026 Nylon fi lter support core

Holds the replaceable nylon fi lterG28326 Nylon fi lter 100 μm, blue G28726 Nylon fi lter 150 μm, brownG28426 Nylon fi lter 200 μm, greenG21926 Nylon fi lter 350 μm, grey G22726 Wound cartridge fi lter 100 μm

Trading unit: 6 pieces

G22826 Wound cartridge fi lter 200 μm Trading unit: 6 pieces

Foot switch For comfortable and easy handling.The washing process is initiated by means of a foot switch.G26126 Foot switch (electro-pneumatic)

Tube cleaning nozzles (Application in all BIO-CIRCLE units)For uniform wetting, rinsing, and cleaning of interior tube surfaces.G21226 approx. 600 mm with hose attachment

G21326 approx. 600 mm with quick-action coupling

G21426 approx. 800 mm with brush head

and hose attachment

G21526 approx. 800 mm with brush head

and quick-action coupling

PumpsBC pump for 230 V

G29827 Pump with increased fl ow rate.Recommended for stainless steel top. 330 W

G27926 Pump for acidic mediaWith this pump and an acidic cleaner (e.g. bio-chem Power Cleaner) in the BIO-CIRCLE you can derust and/or descale parts, or remove other mineral contaminations from the parts. 45 W

Filter accessoriesFor Mini, GT Compact and Maxi.G54126 Opening key for fi lter casings

Filter bagsThe fi lter bags are fastened under the basin discharge by means of a bracket. G54626 Filter bag nylon 50 µm washableG54726 Filter bag nylon 100 µm washable G54426 Filter bag polypropylene needle felting 5 µmG54526 Filter bag polypropylene needle felting 25 µm G54826 Add-on bracket for fi lter bags on

GT Compact and Maxi, with 3 screws

Floating spheres (polypropylene)To reduce evaporation lossesThey are afl oat on the cleaner surface.G27726 1000 g in a 10 L pail

BIO-CIRCLE – general

1111

BIO-CIRCLE Mini

BIO-CIRCLE Turbo

Lid Protects from pollution and reduces evaporation of the cleaning liquid.G552039 for BIO-CIRCLE Mini

Inox protection gridMade from perforated stainless steel, facilitates work without canting and protects the cleaning basin from sharp-edged parts.G70326 for BIO-CIRCLE Mini

Lid Protects from pollution and reduces evaporation of the cleaning liquid.G5520323 for BIO-CIRCLE Maxi

Inox protection gridMade from perforated stainless steel, facilitates work without canting and protects the cleaning basin from sharp-edged parts.G60226 for BIO-CIRCLE Maxi

TrolleyThe sturdy trolley makes the device mobile and hence versatile.G60326 for BIO-CIRCLE Maxi, galvanized

(W 1000 x D 1000 x H 200 mm)

BIO-CIRCLE GT Compact

BIO-CIRCLE Maxi

Advice:The corrosion protection provided does not meet the requirements of your application? The bio-chem corrosion protection for aqueous systems is the solution. It can be added to the BIO-CIRCLE parts washers at any time. Contains 100 % active ingredients Very economical – a low application concentration is suffi cient Nitrite-free

Corrosion protection for aqueous systems

A00111 1000 ml plastic bottleTrading unit: 12 x 1000 ml (1 cardboard box)

A01011 10 L jerrycanA03011 30 L jerrycanA12011 120 L drum

Lid Protects from pollution and reduces evaporation of the cleaning liquid.G50327 for BIO-CIRCLE GT Compact

Inox protection gridMade from perforated stainless steel, facilitates work without canting and protects the cleaning basin from sharp-edged parts.G50326 for BIO-CIRCLE GT Compact

Mobility kitThe sturdy rails equipped with one lockable and one swivel castor each make the device mobile and hence fl exible in use.G50427 Mobility kit

for BIO-CIRCLE GT Compact 2 SS rails with lockable/swivel castors

Gloves

G42207 Gloves size 11

Jerrycan cap spanner, Deheader for bung holes

H00016 Jerrycan cap spanner for both DIN 51 and DIN 61, plastic, colour: green

12 BIO-CIRCLE

Bio-Circle Surface Technology GmbH

Berensweg 200D-33334 GüterslohTelefon: +49 (0)5241 9443-0Telefax : +49 (0)5241 9443-44

E-Mail: [email protected]

We put the BIO-CIRCLE parts cleaner into motion – and it comes directly to your door. Get an idea on site and assure yourself of the functionality, and its excellent cleaning performance paired with best possible user- and envi-ronmental protection. Examine the high-quality workmanship and optimized ease of use, and compare your demands on a parts cleaner with integrated brush to the BIO-CIRCLE system. Experience the BIO-CIRCLE at fi rst hand during an application test on your premises. For more detailed information on renting conditions please call the number below.

Are you interested? We’ll be happy to make an appointment with you.

Telephone: +49 (0)5241 9443-0

E-mail: [email protected]

Our BIO-CIRCLE systems distinguish themselves for the following: excellent cleaning performance thanks to an optimum combi-

nation of mechanics, temperature, chemistry and nature

no solvents, no cold cleaners

no fi re hazard – aqueous cleaning medium

no hazardous substance, no hazardous material, hence no spe-cial regulations regarding storage, handling, and transportation

cleaned parts are protected from corrosion

long service life because of biological oil degradation

White Biotechnology squares human economic management with the natural cycles of materials. There are plenty of prod-ucts the application of which helps improve our quality of life. The BIO-CIRCLE is a representative example of the success story of White Biotechnology.www.weisse-biotechnologie.net

BIO-CIRCLE on the road

Comparison between a conventional parts cleaner with cold cleaner and BIO-CIRCLE

What happens in case of increased pollution input?

What contaminations can be removed? Organic, unpolar (greases, oils) Inorganic, polar (salts) Inorganic, unpolar (chippings, dust)

What materials can be cleaned? Stainless steelSteel Aluminium Non-ferrous metals

Occupational safety and health

Saturation of the rinsing solution Deterioration of cleaning performance

Excellent Modest Modest

ExcellentExcellentExcellentExcellent

Results remain the same over the entire period

Excellent Excellent Good

ExcellentExcellentExcellentExcellent

Parts cleaner with cold cleaner

BIO-CIRCLEBIO-CIRCLE L

Nerve damage

Skin damage

Liver damage

Kidney damage

Blood cell damage

Mutagenic and fecundity-endangering effects

Carcinogenic effects

Toluene, xylene, trichloroethylene, n-hexane, petroleum ethers (hexanal isomers, pentane, heptane, octane)

Yes

Methylene chloride, trichloroeth-ylene, toluene, xylene, methanol, ethanol

Trichloroethylene, petroleum, fuel mixtures, hexane, heptane, toluene, xylene, alcohols

Toluene, benzene

Organic solvents

Benzene

Parts cleaner with cold cleaner

BIO-CIRCLEBIO-CIRCLE L

None

None

None

None

None

None

None

Impairments to health(Source: Gefahrstoffe Kaltreiniger, M043, 02/2007, BG Chemie))

making green work. · a maintenance-friendly high-pressure spray system in combination with the...

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