machines for sheet metal working · stable machine with adjustable guidance. in one cut, a corner...
TRANSCRIPT
JÖRG Machines is specialist in
sheet metal processing
machines. Jörg manufactures,
imports and supplies machines.
Nobelweg 3
NL-6669 MV Dodewaard
The Netherlands
+31 (0)488 - 482 087
[email protected], www.jorg.com
Machines for sheet metal
Machines forSheet Metal Working
Contact
The following brands and types of machines aredistributed by JÖRG:
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JÖRG (The Netherlands)� Coil Fed Laser Cutting Machines� Swaging machines� Decoilers, cutting to length and
slitting lines� Manual shears� Beading machines� Corner notchers� Punching machines� Seam Closers� U brakes� Pittsburgh Snap lock sand pres
brakes
AIR-WORKS ( Ne erland )The th s� Rol rmers orl fo f HVAC seams� Fl machinesanging� CNC Plasma machinescutting
CIDAN ( weden)S� Guillotine ch ars e s� CNC machinespower folding� Cutting and ting linesslit� Decoilers
NOSSTEC ( weden)S� Roller benders, manual, motorized
and CNC controlled� 3 and 4 rolls� Symmetric and asymmetric
SCHECHTL (Germany)� Manual folding machines� Manual guillotine shears� Mechanical guillotine shears� Motorized and CNC controlled
folding machines
VARIOBEND (Germany)� Long folding machines, single and
double folding� Long folding machines, up and down
fully automated
SCHWARTMANNS (Germany)� Various machines for Insulation sheet
metal
FIRMAC (England)� Ducting lines� Plasma feeders� POD lines� Duct seaming machines
ECKOLD (Germany – Switzerland)� Clinching tools� HVAC Clinching tools� Kraft former machines� Edge forming machines
HYPERTHERM (USA)� Authorised dealer Plasma cutting
sources, torches and consumables
X-MACHINES ( weden, ex Pullmax)S� Beveling m , v y andachines er robust
exclusive
NISSHINBO (Japan)� Parts for CNC turret machines
RYDAL (England)� Precision Punch Press tooling
MAGNABEND (China)� Magnetic folding machines
� CNC Press brakes� Hydraulic guillotine schears
SENTE (Turkey)� HVAC Machines, round and square
COILTECH (Turkey)� Press automation� Decoilers� Straighteners and servo feeders
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Service and qualityis the motto ofJörg’s stronglymotivated team
JÖRG Machines BV, an impression
Examples of refurbished machines
JÖRG Machines BV has been manufacturing machines for sheet metalworking for more than 85 years. These machines are marketed under theJÖRG brand name. In addition the Air-Works machines aremanufactured by Jörg. Through its long history, Jörg has gainedsubstantial knowledge about the market and technology. Because Jörgalso works together with various other manufacturers as their importerin the Netherlands and Belgium, it has a full range available for all typesof businesses where sheet is being processed.
Jörg predominantly focuses on several specific markets for which it offers a fullrange. These are primarily:l Suppliers of zinc rainwater drainage systemsl Insulation companiesl The HVAC industryl Metal processing companies for cladding and roofingl Machine builders, schools, metal goods manufacturers, Technical Service
workshops, etc.
Jörg supplies both new and refurbished machines. The refurbished machinesare usually obtained through trade-in. These machines are technicallyrefurbished before they are delivered to a new user. This way we can offer awide range of products to a broad clientele. These refurbished machines areoffered on the website www.jorg.com.
In addition to a good supply program, Jörg has an expert service department.The mechanics are always underway to install, maintain, test (NEN 3140),repair, and if needed, convert machines. In the workshop larger repairs arecarried out, shear blades are sharpened, and parts manufactured.
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keepingthe machines
running
Service
Sharp knivesgrounded at
the right angle
We offer different types of service for varioustypes of machines:l Mechanical maintenance and repairsl Sharpening service, we grind blades for guillotine
shears ourselves, and re-mount them to themachine to help you quickly and efficiently.Slitting blades too are sharpened and changed
l Electrical malfunctionsl Software updatesl Hydraulics and Pneumaticsl Complete overhaulsl Component deliveryl Machine conversions to make them compatible
with new (safety) requirements, or suitable fornew applications
In the end, the goal of good service is tokeep everything operational. In ourjargon, that means keeping themachines running. At Jörg the conceptof service has a much wider meaning.Service begins even before a machine ispurchased. Upon procuring a machine,large or small, only the customer'sneeds count. Good and honest advice,and sufficient information is what it's allabout. Not Jörg's interests, but those of the user are decisive.
However, it is after the sale when the real work starts. The installation of themachine and the introduction to the new users. It is important that a machine isdelivered in such a way that the operator knows how to operate it. That is what ourmechanics stand for. Good and swift installation, followed by a practical instruction.And, if one instruction proves insufficient, we will gladly offer further information. Bytelephone, online, or on-site, we are ready to help you as effectively as possible.
Similarly, maintenance of the machines is important for good returns. We often seethat the customers who attach great importance to maintenance are the successfulones. Through proper maintenance, the machine will perform better and longer,improving the overall returns of the investment. We enter into maintenancecontracts with our customers, guaranteeing periodic maintenance and giving ourcustomers financial benefits. It is better to prevent than to restore. Due to theincreasing flexibility required of your production, unplanned downtime has becomeunacceptable.
JÖRG 1020/1028 Corner notchers
� Capacity: 102 x 102 x 3 mm St 37
102 x 102 x 2 mm stainless steel
� Suitable for steel, stainless steel, copper,
aluminium, zinc, etc.
� Work table: 400 x 450 mm, 98 cm high
� Weight: Ca. 120kg (1020) 150 kg (1028)
� Power supply: 3~400 V, 1,5 kW (1028)
Large work table andconveniant stops withrenewed guidance
The hydraulic pump isonly activated byoperating the footpedal. Therefore, thecorner notcher issilent and energyefficient
� Stand 81 cm high, for 1020 (40 kg)
� Spare blades
� Hydraulic or manual version
� Angle adjustable stops
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OptionsTechnical details
Stable machine with adjustableguidance. In one cut, a corner of 102x 102 x 3 mm can be cut.The precisely adjustable lower bladesguarantee a burr-free cut. The bladesare made of special quality steel. Theadjustable stops are made so thatthey are suitable for both straight,and mitre cutting.An ideal and efficient productionmachine.
BladesThe special design of the blades, ofwhich the point hits the sheet firstoffers the following advantages:l The sheet is held in place and
does not slide.l If the sheet has been marked up, it
is easy to see whether the bladesare cutting in the right place.
l When cutting small corners, theblades only need to make a smallstroke.
JÖRG 1060Punching machine
l Capacity: ca 60 kN (~Ø22 x 3 mm in St 37)
lWorktable: 400 x 450 mm
lWorktable height (with stand): 98 cm
lWeight: 120 kg
l Standard punches: Ø 5, 6, 7, 8, 9 and 10 mm
l Side and rear stop, left/right adjustable
� Stand: 81 cm high (40 kg)
� Punches and dies Ø 3-30 mm per 0,5 mm
� Punches and dies, square up to 21 mm
� Punches and dies, slotted up to 25,5x30 mm
� Hydraulic punching
� Stripper plate for punches up to Ø 30 mm
OptionsTechnical details
Good view onthe punching
work
Standard set ofpunches included
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Efficient punching
The Jörg manually operated punching
machine meets a need for technical
services, production companies, schools
and workshops, to punch accurately. The
punches and dies are easy to change and
the stripper ensures that the sheet
doesn't get stuck.
The stops on the wide work table are easy
to set and read on a mm scale.
A standard set of punches is included.
For serial production a hydraulic version
is available.
Made in the Netherlands.
l Capacity: ca 60 kN (~Ø22 x 3 mm in St 37)
lWork table: 400 x 450 mm
lWork table height: 98 cm
lWeight: 1 0 kg7
l Standard punches: Ø 5, 6, 7, 8, 9 and 10 mm
l Power supply: 3~400V, 1,5 kW
OptionsTechnical details
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JÖRG 1068Punching machine
www.jorg.com +31(0)488 - 482 087 [email protected]
� Punches and dies of Ø 3-30 mm per 0,5 mm
� Punches and dies, square up to 21 mm
� Punches and dies, slotted up to 25,5x30 mm
� Stripper plate for punches up to Ø 30 mm
Efficient punchingThe Jörg hydraulic punching machinemeets a need for technical services,production companies, schools andworkshops, to punch accurately. Verysuitable for single unit and serialproduction.The punches and dies are easy to changeand the stripper ensures the sheetdoesn't get stuck.The stops on the wide work table are easyto set and read on a mm scale.A standard set of punches is included.For less intensive use a manual version isavailable.Made in the Netherlands.
Good view onthe punching
work
Standard set ofpunches included
Continuous working from coil:ideal for long products
Fiber laser forhigh efficiency
l Automatic coil selection
l Programmable straigthening rollers
l High material efficiency
l With special software, ideal for air duct
production and insulation cladding
l Customer specific configuration possible
� Model JÖRG 2010 / 2012 / 2015
� Machine width: 1050, 1270 or 1550 mm
� Capacity: steel, stainless steel, aluminium up
to 2 mm
� Laser source: IPG Fiber Laser
� Dimensions: 2,76 x 1,79 x 1,88 m (Model
2010)
Technical detailsPossibilities
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JÖRGCoil Fed Laser
2010/2012/2015
www.jorg.com +31(0)488 - 482 087 [email protected]
Jörg makes cutting awesome !Jörg introduces a new concept fiber lasercutting machine: the Jörg Coil Fed Laser,intended for thin sheet, up to 2 mm. UsingCAMDuct or Lantek software it is a verypowerful machine for cutting the sheetsfor air ducts, ventilation, insulationcladding, etc.Also suitable for other industries.A compact machine that offers efficientproduction. Dutch design.
Moulds withmicro joints
Touchscreencontrols
Preciteccutting head
Feed and coil selectsystem to customerspecification
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Cutting from coilThe JÖRG-Laser cuts directly from the coil. Thisincreases the material used efficiency, and the sheetsupply to be efficient. In addition, the length of theproducts to be cut is not limited by the machine. Bysetting up multiple decoilers for the machine, with anautomatic selector, it is possible to quickly switchmaterials.
Fib lasererThe JÖRG-Laser is equiped with an IPG Fibe laser.rThe capacity of the source is tuned to the material tobe cut. Advantages of the fibe laser: high cuttingrspeed, low energy consumption, and less maintenancerequired.
ApplicationsInsulation cladding, ir duct fittings, thin sheet: steel,astainless steel, aluminium, copper, zinc, etc.Suitable for serial production, high volume production,production of complex nested parts and can be usedas a replacement for punch lines.
Autodesk CAMDuct or Lantek HVAC softwareOptional software for efficient management of theproduction of air ducts, insulation cladding, and similarproducts: developing, nesting, and programming.With e database of standardised products.xtensive
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Advantages ofthe JÖRG Laser
Optional program from Jörg for cutting tubesl Using full sheet widthl With or without holesl Number of holes adjustablel Diameter of hole adjustablel Overlap and distance from hole to edge
adjustablel Hole distances also conical
u Cutting steel, galvanised steel, aluzinc,stainless steel, stucco, plastisol,aluminium, etc. at high cutting speed.
u High cutting speeds, up to 25 m/min,accuracy +/- 0,2 mm, including holes.
u All shapes that can be drawn can becut.
u Low consumable costs, because thereis no contact with the material duringcutting.
u Low maintenance and acceptableenergy consumption due to the use ofthe IPG fiber laser which is one of thebest.
u High material efficiency due to optimalnesting.
u The products remain attached only bytiny micro joints, allowing them to beseparated easily.
u Low noise when the machine is inoperation.
u The sheet is constantly clamped in apneumatic clamps which moves thesheet backwards and forwards on alinear drive with spindle. This resultsin a high positioning accuracy andreduces sheet crashes.
u Easy to operate.
u Where it is common to cut usingnitrogen cutting gas, we have excellentexperience with compressed air, whichis much easier and more economical inits use and environmentally friendly.
u Working widths of 1020, 1270 and 1520mm available.
u Due to a large variety of optionalequipment, the machine can besupplied customer specifically.
C uctAMD
Modify shapepieces quickly
Less material loss dueto beneficial nesting
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Advantages of Autodesk® CAMDuct
u Renowned, widely used software for insulation and air ducts
u Complete library of fittings
u Runs on a Windows PC or laptop, off-line from the machine,making high machine occupancy possible, and programmablefrom any location
u Making a personal library with often used shapes
u Shape pieces can be standardised and stored
u Supplements for seams and connectors can be endlesslyconfigured and stored, with or without hole connections andcorner punches
u Data and measurements input is quick and clearly, clear 3Drepresentation of the shape piece
u Quick check - and even modification - of developments
u Combination of different fittings possible
u Automatic or manual dividing of oversized sheet parts
u Including a CAD module
u DXF- and DWG-import and -export
u Automatic and manual nesting
u Printing of clear production listings
u Advanced job costing tool available
u Complete project administration possible
u CAMDuct can also control other cutting machines
The Jörg decoilers are easy andconveniant to use in combination with aPlasma or Laser Cutting machine, or theCut to Length line. For intensive industrialuse heavy decoilers are available.
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Decoilers
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Decoiler JÖRG 6067Model ASF, self-supporting
1000 mm x 1 ton1250 mm x 1 ton
Decoiler JörgDouble, Model AS2
700 mm x 1,5 tons + 1,5 tons1000 mm x 1,5 tons + 1,5 tons1250 mm x 1,5 tons + 1,5 tons1500 mm x 1,5 tons + 1,5 tons
Decoiler JÖRG 6067, Model ASTransport wheels (only 1,5 tons)700 mm x 1,5 tons1000 mm x 1,5 tons / 5 tons1250 mm x 1,5 tons / 5 tons1500 mm x 1,5 tons / 5 tons
JÖRG 49021000 mm x 1 tonWith four support rolls
Decoiler JörgModel ASM
Motorised, Self-supporting600 mm x 3 tons / 5 tons750 mm x 3 tons / 5 tons
1000 mm x 3 tons / 5 tons1250 mm x 3 tons / 5 tons1500 mm x 3 tons / 5 tons
Option: Coil carrier, Sensor
JÖRG 49021000 mm x 300 kg, Tilting function
JÖRG 4922 / 4923Cut to Length line
� Capacity: 1020 x 1,5 mm St 37
1270 x 1,25 mm St 37
� Plate processing speed: 12 m/min
� Weight: 400 / 490 kg
� Dimensions: 1300 x 1520/1800 x 1160 mm
� Power supply: 3 x 400 V, 1,5 kW
� Extra coil carrier and decoilers for heavy coils
� Controls on right-hand side
� Straigthening rolls, hardened
� Side guidance, adjusted by hand wheel
� Slitting unit with number of slitting knives
of choice
� Specials by request
OptionsTechnical details
Features
l C compa t
l cEffi i nte
l Ridged
l Easy to operate
Adjustable side guidancewith hand wheel forsmaller coils
Straigtheningunit with 6 rolls
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A compact machine for the decoiling, straightening, slitting, andcutting of rolls of zinc, copper, steel, aluminium, stainless steel,and other metals. Fully welded steel construction, compactdesign with electronic controls.
Standard version
l Straightening unit with 4rolls and 2 vulcanisedfeeding rolls, gear driven
l PLC-control: easilyprogrammable with 4 programlines for length and quantity
l Controls on left or right side
l Length measuring with wheeland encoder
l Stable mechanical guillotine shear
l Coil carrier on castor wheels, withtilting function
JÖRG 4111 Lever shear
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Back gauge with handwheel and scale
� Capacity: 1020 x 1,5 mm St 37
1020 x 1,0 mm RVS
� Table height: 850 mm
� Back gauge: 0 - 650 mm
� 270 kgWeight:
� Dimensions: 1670 x 780 x 950 - 1160 mm
� Spare blades
� Adjustable machine feet
OptionsTechnical details
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Jörg's solid lever shears are exceptionallysuitable for cutting thin sheet. The levermechanism is light in operation due to a powerfulspring. The absence of a counterweight keeps themachine compact.
The back gauge has a range up to 650 mm, iseasily adjustable with the hand wheel, and canbe locked. The work table has aconvenient perpendicular guidemounted on it for makingperpendicular cuts to sheetmaterial.
Comes with high-quality blades, whichretain theirsharpness, mountedas standard. A Jörgmachine that hasproven its quality andpurpose in practice.
Throatless shearManual shear 4111 is athroatless shear, with which longcuts can be made.The sheet is clamped using a manual holddown.
JÖRG 5302Swaging machine
l Capacity: 1,0 mm in St 37
lWorking depth: max. 150 mm
l Centre distance rolls: 46 mm
lWeight: 18 kg
l Stand height: 81 cm
� Heavy stand, 81 cm high (40 kg)
� Light stand, triangular, 81 cm high
� Shrinking rolls
� Cutting rolls
� Special rolls
Stand for permanentor mobile setup
Special rolls:
Standard rolls:
Technical details Options
15www.jorg.com +31(0)488 - 482 087 [email protected]
Manually operated swaging machine
A convenient machine to work with, and
of excellent Jörg quality. Fully welded
steel construction.
All parts are carefully crafted. Made
especially sturdy and reliable.
The upper shaft is manually
operated and can be adjusted to
the desired profile depth. The lower
shaft is axial adjustable for the
alignment of the rolls.
The foot offers space to store some
rolls in. Rolls of the precursor, the JÖRG
model 5300, are compatible.
Included as standard
A double gauge
8 Standard rolls (No. 1 - 8)
JÖRG 5312 electricSwaging machine
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l Capacity: 1,0 mm in St 37
l Working depth: max. 150 mm
l Centre distance rolls: 46 mm
l Working height / weight: 1050 mm / 35 kg
l Speed: 3,5 - 15 m/min adjustable
l Power supply: 230 V / 0,5 kW
� Shrinking rolls
� Cutting rolls
� Special rolls
Technical details Optionss
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Special rolls:
Standard rolls:
230V with frequency controlfor variable rotating speed
Motorized swaging machine
A compact swaging machine with variable
speed, of trusted Jörg quality. Fully welded
steel construction.
All parts are carefully crafted. Made
especially ridged and reliable.
The lower shaft is axial adjustable for the
alignment of the rolls. The upper shaft can
be adjusted to the desired profile depth.
The stand offers space to store some rolls
in. Rolls of the precursor, the JÖRG model
5300, are compatible.
With a 230 Volt connection, allowing it to be
used in the workshop and on the job site.
Included as standard
A double gauge
8 Standard rolls (No. 1 - 8)
� y: 1,6 mm in St 37, 1,0 mm inCapacit
Stainless steel
� Working depth: 120 mm
� Centre distance rolls: 56 mm
� Variable working speed: 3,5 - 20 m/min
� Motor: 3~400V, 0,75 kW, Power supply: 230V
� Weight: 105 kg
� Various rolls: see overview on rear
� Open gauge plate
� Convex gauge plate
� Support for making flange sides
� High speed, high power version
� Pneumatic closing
Stand rda versionl Hardened gaugel Six sets of rollsl Hanging rackl Rolls of JÖRG 5310 are compatible
Technical details
Dial adjustedgauge
JÖRG 5330 IsoProfSwaging machine
Key and rollshung orderly
Options
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Stand suitable for movingthe machine by pallet truck
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Convex gauge
In the development of this swaging machine,a lot of attention went into operatingconvenience, productivity, power, and quality.The 5330 is mainly suitable for the multi-faceted and intensive insulation cladding.
Operating conveniencel Gauge adjustment by diall Stand suitable for pallet truck transportl Variable speed due to frequency controllWith rack for hanging 18 rolls and the key
on the swaging machinel Power supply 230 V
Productivity and powerl Adjustable speed 3,5 - 20 m/minl Shaft diameter: Ø 35 mml Motor: 0,75 kW
Qualityl Sturdy constructionl Self-greasing bearingsl Heavy shaftl Made in The Netherlands
Rolls JÖRG 5330 swagingmachine Isoprof ( 56 mm)Ø
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Swaging
Stretching VL
Seaming K
Shrinking Flanging (old)
Flanging &closing SL
Cutting SS Flanging ZZ Swaging VP6
JÖRG 5343-VSwaging machine
� Capacity: 1,6 mm in St 37, 1,0 mm in
Stainless Steel, 2 mm in Aluminium
� Troath depth: 240 mm
� Centre distance of the rolls: 63 mm
� Speed: 3,5 - 20 m/min adjustable
� Motor: 3~400V, 0,75 kW, Power supply: 230V
� Weight: 95 kg
� clamping of upper shaftPneumatic
� me relayTi for automatic operation
� and pe ialShrinking rolls, cutting rolls s c rolls
� Open gauge plate
� Convex gauge
OptionsTechnical details
Rolls and keyorderly hung
Convex gauge
19www.jorg.com +31(0)488 - 482 087 [email protected]
Motorized swaging machine with variable speed!
A strong, welded frame. All parts are carefully crafted.
Made especially sturdy and reliable. Powered by a
0,75 kW AC motor. Complete with double foot pedal,
adjustable gauge, hardened front plate and 8 rolls.
Axial adjusting of the upper roll with gear rack.
Spindle-controlled height adjustment of the upper
roll.
Variable speed, frequency controlled
Dial operated speed control from 3,5 to 20 m/min.
The frequency control gives the machine controllable
Soft-start and Quick-stop.
Standard version includes:
l Double foot pedal
l 1 Combined open and closed adjustable gauge
l 8 Standard rolls
l Stand suitable for pallet truck transport
l Hanging rack for 18 rolls and a key
Standard rolls:
Special rolls:
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JÖRG 5353Swaging machine
� Capacity: 1,8 mm in St 37, 1,25 mm in
Stainless Steel, 2,5 mm in Aluminium
� Working depth: 240 mm
� Centre distance of the rolls: 63 mm
� Variable working speed: 3,5 - 20 m/min
� Motor: 3~400V, 1,1 kW, Power supply: 230V
� Weight: 100 kg
� Pneumatic clamping/hydraulic
� T auime relays for tomatic operation
� Schrinking roll Cutting roll c Rollss, s, Spe ial
� Stand plate, suitable for pallet truck transport
� pO en stop-plate
� Convex gauge
OptionsTechnical details
Stand suitable to move themachine on a pallet truck
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Convex stop
Strong motorized swaging machine with variablespeed!Fully welded steel construction. All parts arecarefully crafted. Heavy Duty execution andreliable version.Stronger motor, sturdy shafts, and strongerbearings. The upper shaft can be adjusted tochange the working depth as well as axial adjustedfor profile rolls, cutting rolls, etc.
Variable speed through frequency controlWorking speed of 3,5 - 20 m/min, adjustable bydial. The frequency control gives the machine acontrollable Soft-start and Quick-stop.
Standard versionl Double foot pedal L + Rl 1 Open adjustabele back gaugel 1 Closed, hardened back gaugel 8 Standard rolls
Standard rolls:
Special rolls:
JÖRG 5731 / 5704 / 5705 / 5706Manual Beading machines
� C c : Zinc 1,1 mmapa ity
� 5731 For beading rods Ø 12 - 25 mm,
working length 1020 mm
� 5704/5705/5706 For beading rods Ø 14, 16
and 18 mm, working length: 2020, 2520 and
3020 mm
� Beading rods 1 meter and Ø 12, 14, 16, 18,
20, 22 2 mmand can be supplied from5
stock.
� Motorized beading machines 1 to 6 meter
� Folding unit
OptionsTechnical details
Beading rodssupplied from stock
Beautiful, straightbeads for your gutters
21www.jorg.com +31(0)488 - 482 087 [email protected]
Jörg Machines supplies high-
quality and durable beading
machines. The beading device
can be easily set for beading
rods of different diameters.
The rear bar is higher, making
it easier to feed the sheet in
the machine, and stop it from
being pushed away.
Versions
The beading beam with a working length of 1
metre is directly, manually operated. The longer bars
have a gear wheel transmission, making it easy for 1
person to perform the operation.
The beading rod is driven from two sides to ensure
straight beads
JÖRG 5714machines Professional’’Beading ’’
� Motor: 1, kW5 with brake
� 400 Volt/ 50 HzPower supply 3~
� apa it : Ø1 2 mmy beading rodsC c 4 - 5
� W rk lengt : 2020 mmo ing h
� 1,1 mm ( in 16)cPlat : up to Ze
� We gi ht: 380 kg
� Beading rods: Ø 14, 516, 18, 20, 22 2and
mm� 3 metrExtended version of es� Folding unit
Opti sonTec nic sh al detail
Nice beads foryour gutters
The c be4 an5713 meterextended to s
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Standard version:
l Corner cutters
l Hardened steel blades
l Manually / foot control
l Lamp for position indication
l High beading speed
l Low-maintenance
l Holder for additional beading rods
l Settable 3/4 bead
l Disconnectable right drive
The Jörg motorized beading machines aredesigned for quick and accurate beading ofzinc, copper, etc as commonly used,in gutters. The robust build,providing reliable functioning ischaracteristic, an attractivedesign with ergonomic and easyoperation.
The foot pedal keeps your handsfree. The beading rod can movefreely, to rarely "miss" and makenice beads.
The machine has a powerfuldirect motor drive andcontrol via PLC, ensuringalways the same size of beading.The digitally settable 3/4 bead is standard.
Corner cuttingThe machines are supplied with twoadjustable corner cutters for both corners. Abig advantage of this, is that while one sheetis being beaded, the corners of another canbe cut.
JÖRG 5726 / 5728 / 5729Industri l achinea Beading m
� Motor: kW3
� Power supply: 400 Volt/ 50 Hz3~
� Compressed air dry air: min. 6 bar
� W rk lengt : 3060, 4020 o 6030 mmo ing h r
� - Ø25, option l - Ø40aBeading rods Ø16 mm
� Capacit Z , 0,8 mm St leey c: 1,1 mm ( in 16)
� Weight: 250 kgca 1
Opti sonTechnical details
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l Beading beam for rods Ø 16 - Ø 25 mm
l Beading beam for rods Ø 28 - Ø 40 mm
l Quick exchange system for 2 or 4 diameters
l Hydraulically adjustable beading beam
l Input unit (with or without corner cutters)
l High-quality chrome-steel beading rods: Ø 16,
18, 20, 22, 25, 28, 30, 35, 40 mm
The fully automatic Jörg beading machine isdesigned for the fast and efficient processingof three to six metre lengths of zinc, copper,plasticol, etc. The machine offers a high levelof user friendliness. The machine is equippedwith a powerful motor and at an ideal height,so that the operator always has a goodoverview of the beading process.This, among other things, makes working withthis machine quick and safe.
The configuration of the beading bar and theflexible drive of the beading rod are unique.This creates a reliable beading process withfew failures and good discharge. The hardenedchrome infeed side of the beading barsprevents scratches on zinc. Heavy and sturdyconstruction for long and reliable use.
Water barrier: Besides beading, the machinecan also be used to make a water barrier on thesheet.
Quick-change system: Another advantage ofthe Jörg beading machines is the option tomount four different beading bars on arotating beam. The change over time from onediameter to another is less than 1 minute.
Input unit with corner cutters: Another optionis an input unit with integrated corner cutters.This unit increases the productivity, because asheet can be fed into the beading machine bya single person.
PLC control: The machine is controlled by aPLC for reliable and accurate functioning!
Included as standard:l Digitally adjustable beading anglel Foot pedall Manual and automatic operationl Lamp indicator beading machine positionl Low-maintenancel High beading speedl Holder for additional beading rods
Designed by JÖRG, Made in the Netherlands!
In unitput with corner cutters3 o 4 meterr
JÖRG 5836 / 5838 In unitput
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Alternati : 3, 4 o 6 meterve Simplified input unit, r
� This allows sheets to be fed by a single person
� Operated by a manual air valve
� No corner cutters
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l Time saving, due to single person operating of the machine
l The corner cutters are built on the input unit as standard. That way the sheet can
be put directly onto the input tray, where it is cut. After cutting, the tray
automatically goes up a bit so that the sheet can be pushed directly into the
beading rod
l Unnecessary handling is thus prevented. The size of the corners to be cut can be
easily adjusted
l The corner cutters are of a heavy-duty execution. Also, the blades are hardened.
And the mechanism is pneumatically driven
l The cut-off corner is collected in a tray. This way, the waste doesn't end up on the
floor, keeping the workplace clean and safe
l During the beading process, the infeed slot falls back to the "cutting position", so
that the sheet can be pushed off the beading rod
l The input unit is operated by a 2nd secured foot pedal
JÖRG 6402 / 6403erSeam clos
� Motor: kW, 400 V0,75
� Capacit : 6402-V: 1,0 x 1050 mm (St 37)y
� Capacit : 6403-V: 0,8 x 1550 mm (St 37)y
� Power supply: 230 V
� Variab e s : 4,5 - 20 m/minl peed
� Smallest possible e diametertub 100 mm
� W rk : 1015 mmo ing height
� ca: 300 kgWeight
� l x x h: 1600 x 650 x 1600 mmDimensions w
DimensionsTechnic sal detail
Good closed tubesup to two or three
meter long
External seam e, middlseam r internal seamo
25www.jorg.com +31(0)488 - 482 087 [email protected]
The seam closer is designed for
easily and quickly closing seam
folded tubes fitted with a double
seam. The closure is of a high
quality. The machine has a variable
working speed, and roll-pressure is
applied pneumatically.
This machine is entirely designed by
Jörg and produced in the Netherlands and is
especially strong and carefully constructed to
allow years of pleasant and productive work.
Up to 1 mm of St 37 can be processed. The foot
pedal is used to clamp, process and tightly seal
the tube. Application includes the air duct
industry, exhaust gas ducts, and insulation.
By feeding the tube from both sides, pipes up to
twice the machine's capacity can be processed.
JÖRG 8202U-brake
� Execution: Hydraulic
� Capacit : 8 tony
� W rk lengt : 1000 mmo ing h
� W h t: 100 cmorking eigh
� Dimensions: 2180 x 1015 x 1970 mm
� Weight: 1250 kg
� Power supply earth: 3~400 V: 3F + 0 +
� Folding stops
� Modifications as desired
Opti sonTechnic sal detail
The short stroke preventsthe need for additional
safeguards, making themachine easy accessible
and fast
From squareto round!
26www.jorg.com +31(0)488 - 482 087 [email protected]
The U-Brake is a special press brake, withwhich square-to-round fittings for airducts and insulation can be made fast andeasy. The open C-frame allows productsto be easily placed in, and taken out of themachine.
Working fast and safeTo establish a quick and safework process, a short pressstroke is required, because ofthis it's more difficult to takeproducts out of the machine.This is solved by designingan open C-frame construction,which does not compromise onthe stability.
FittingsThis press brake is ideally suited for producingsquare-to-round fittings.Other press brake operations are also possible.
JÖRG 8301Snap Lock Press brake
� Execution: Hydraulic
� P e s : 15 tonr s force s
� Capacit : 1,25 mm St 37y
� Work engt : 620 mm opening L+Ring l h with free
� Seam height: 10 mm
� W rk h ght: ca 90 cmo ing ei
� Power supply earth: 3~400V + 0 +
l PittsburghAlso available for seam
Opti sonTechnic sal detail
Tools for snap lockor Pittsburgh
Snap lock inner corner
27www.jorg.com +31(0)488 - 482 087 [email protected]
Hydraulic press brakeFor bending the male snap lock seam atfitting inner corners. This machine isspecifically intended for rectangularfittings in the HVAC industry.
Featuresl The upper punch moves vertically,
the sheet is fed in horizontally fromthe front.
l The working width is 620 mm, witha free opening at both sides
l Hydraulic drive: 2 single actingcylinders with spring return
l Foot pedal operated. If the footpedal is not operated, the pumpstops, and the upper punch movesup (open).
l Economical and quietl Emergency stop and main power
switch on the frontl Made in the Netherlands
Snap Lockl Press force: 15 tons, suitable for bending
1,25 mm St 37 over the full length,simultaneously 15 snap lock notches aremade.
� Wide clamping bar
� Narrow clamping bar
� Slotted clamping bar for shallow boxes
� Segmented clamping bar (fingers)
� Sheet support
� Foot pedal (models 1250E and up)
� Stops
� 1000E, capacity: 1000x1,6mm
� 1250E, capacity: 1250x1,6mm
� 2000E, capacity: 2000x1,6mm
� 2500E, capacity: 2500x1,6mm
� 3200E, capacity: 3200x1,2mm
� Power supply: 230 V
Standard Technical details
Unique bends possible dueto magnetic clamping.See also the video on www.jorg.com
MAGNABENDMagnetic folding machines
28www.jorg.com +31(0)488 - 482 087 [email protected]
The MAGNABEND is aunique, versatile and easyto use folding machine.Suitable for foldingmany types of sheet,including aluminium, copper,steel, stainless steel, coated materials,etc. There are models in the range from 1000 to3200 mm working length.
Electromagnetic clamping systemA powerful electromagnet pulls on the upper beam, so that the sheet is clamped. AsClamping takes place across the entire width, there is minimal deviation. Because theupper bar is always a flat strip, closed tubes or high boxes can be folded. The clampingbar of the MAGNABEND can be easily removed and replaced for a different tool, suchas square or round bars. A 230V power supply is required.
PQCAir-Works 3015Plasma Quick Cut Machine
Technical details Options
l Cutting table dimensions: 1500 x 6000 mm
l Maximum sheet thickness dependent on the
plasma cutting unit
l Dual drive
l Height adjustable cutting head
Hypertherm EDGEPro Ti Controller with15" Touch Screen
ToortsANTI-COLLISION
system
29www.jorg.com +31(0)488 - 482 087 [email protected]
l Cutting table dimensions: 1500 x 3000 mm
l Max. table load: 750 kg
l Table height: 850 mm
l Cutting speed: 0,3 to 11 m/min
l Maximum positioning speed: 20 m/min
l Suction volume: 4500 m³/hour
l Size (l x b x h): 4300 x 1800 x 1250 mm
l Weight: 1680 kg
l Power supply: 400V, 50 Hz - 230V, 50 Hz, 10
The table, with a working range of 1500 x 3000
mm or 1500 x 6000 mm, has easily
changeable slats and is divided
into zones. The suction
channel is
positioned over the
entire table length.
Via mechanical
valves, suction is
only applied to the
section under the
torch.
At most two valves are
operated simultaneously, so that a
minimum exhaust value is required,
which saves on energy and heating costs.
In case of a torch collision, it will easily
release from its hanging system, after which
the torch can be easily put back. This system
also makes changing consumables and torch
adjustment convenient and easy.
Optimal drive system for high stability by an
closed encoder/servomotor system.
The Hypertherm EDGE Pro Ti CNC Controller
is mounted on the bridge. With Hypertherm
Powermax Plasma Unit included as standard.
High precision guiding. Very stable mono-
block designed frame, which guarantees ease
of installation and stability.
Height adjustable machine feet, a special
foundation is not required. X and Y axis rack
and pinion driven.
30
Air-Works 20PSMPittsburgh Seam machine
Standaard
� Stations: 5
� Speed: ± 8 m/min
� Motor: 0,75 kW
� Power supply: 400 V, 50 Hz 3 phase
� Dimensions: 1,35 x 0,6 x 0,95 m
� Weight: 115 kg
� Maximum sheet thickness: 1,0 mm
Options
� Increased productivity by adding the Automatic
Male Seam Attachment (AMS) for
manufacturing Male Pittsburgh seams on sheets
� Possibility to expand with one additional set of
profile rolls on 5-rolls outboard station
� Variable speed
� Automatic start-stop system
AMS seam unit forMale Pittsburg seam
www.jorg.com +31(0)488 - 482 087 [email protected]
Developed for the HVAC industryfor manufacturing airtight andstrong rectangular duct work.
l Female Pittsburgh seam formed by an5-rolls inboard station
l Timing belt drivenl Easy to operate due to extra-long
entrance guidel The powder coated steel welded frame
offers increased stabilityl Fully metric designl Additional emergency stop on
worktablel User-friendly, oblong table, with no
sharp cornersl Plug and Play supplied
Capacity Over size Seam size
Pittsburgh 20 Female Seam standard 0,5 - 1,0 mm ± 25,4 mm ± 7,9 mm
Automatic Male Seam Attachment 0,5 - 1,0 mm up to ± 5 mmUp to ± 6 mm
height
Double Seam Rolls Type „S“ 0,5 - 1,0 mm ± 28,6 mm ± 9,5 mm seam
Straight Right Angle Flange Rolls 0,5 - 1,0 mm ± 10 mmup to ± 11 mm
height
Drive Cleat Rolls 0,5 - 1,0 mm ± 54 mm ± 28,6 mm width
31
Air-Works 16PSMPittsburgh Seam machine
Technical details
� Stations: 7
� Speed: 14 m/min
� Motor: 2,2 kW
� Voltage: 400 V, 50 Hz 3 fase
� Dimensions: 1,75 x 0,7 x 1 m
� Weight: 285 kg
� Maximum sheet thickness: 1,6 mm
Options
� Possibility to expand by one extra set of
profile rolls on 7-rolls outboard station
� Variable speed
� Automatic start-stop system
www.jorg.com +31(0)488 - 482 087 [email protected]
Developed for the HVAC industry, for the manufacturing
of airtight and strong rectangular duct work
� Female Pittsburgh seam formed
by a 7-rolls inboard
station
� Timing belt driven
� Easy to operate due to extra-long
entrance guide
� The powder coated steel welded
frame offers increased stability
� Fully metric design
� Additional emergency stop on
worktable
� User-friendly, oblong table, with no sharp
corners� Plug and Play supplied
Capacity Over size Seam size
Pittsburgh 16 Female Seam standard 0,7 - 1,6 mm ± 30,2 mm ± 12,7 mm
Double Seam Rolls Type „L“ 0,7 - 1,6 mm ± 31,8 mm ± 11,1 mm seam
Straight Right Angle Flange Rolls 0,7 - 1,6 mmup to ± 10
mmup to ± 11 mm
height
Drive Cleat Rolls 0,5 - 1,0 mm ± 54 mm ± 28,6 mm width
32
Air-Works 20SSMSnap Lock Seam machine
Technical details
� Stations: 9
� Speed: 20 m/min
� Motor: 2,2 kW
� Voltage: 400 V, 50 Hz 3 fase
� Dimensions: 1,75 x 0,7 x 1 m
� Weight: 350 kg
� Maximum sheet thickness: 1,0 mm
www.jorg.com +31(0)488 - 482 087 [email protected]
� Variable speed
� Automatic start-stop system
Options
Developed for the HVAC industry, toreduce the production time ofrectangular duct work.
l Female nap ock seams lformed on 9-rollsinboard station
lMale nap ock seams lformed on 9-rollsoutboard station
l Timing belt drivenl Easy to operate due to
extra-long entrance guidel The powder-coated
welded-steel frame offers ahigh degree of stability
l Fully metric designl Extra emergency stop on both sides of the
machinel User-friendly, oblong table, with no sharp
cornersl Plug and Play supplied
Capacity Over size Seam size
Snap lock 20 Female Seam standard 0,5 - 1,0 mm ± 33 mm ± 13 mm
Snap lock 20 Male Seam standard 0,5 - 1,0 mm ± 9 mm ± 10 mm seam
33
Air-Works 16RSMRight Angle Seam machine
Technical details
� Stations: 1
� Speed: 5,5 m/min
� Motor: 0,75 kW
� Voltage: 400 V, 50 Hz 3 fase
� Dimensions: 0,80 x 0,75 x 1,10 m
� Weight: 115 kg
� Maximum sheet thickness: 1,6 mm
Options
www.jorg.com +31(0)488 - 482 087 [email protected]
� Air-Works PSM 16: ideal for the forming of
straight sheets and female Pittsburgh seams
� Smaller seam size available up to 6 mm
Developed for the HVAC industry for
the production of rectangular duct work
l Forms the Male Pittsburgh seam in
one operation
l Easy to operate due to semi-
automatic guiding of the curves
lMinimum radius 83 mm
l V-belt driven
l The powder coated steel welded
frame offers increased stability
l Fully metric design
l Extra emergency stop on the front
side of the work table
l Available in two seam heights
Capacity Over size Seam size
Right Angle Seam standard 0,7 - 1,6 mm ± 10 mmup to ± 11 mm
height
Right Angle Seam optional 0,5 - 1,3 mm ± 5 mmup to ± 6 mm
height
34
Air-Works 20BSMButton Punch Snap Lock
Flanging machine
� Stations: 2
� Speed: 5,5 m/min
� Motor: 0,75 kW
� Voltage: 400 V, 50 Hz 3 fase
� Dimensions: 0,8 x 0,75 x 1,1 m
� Weight: 115 kg
� Maximum sheet thickness: 1 mm
www.jorg.com +31(0)488 - 482 087 [email protected]
Options
� Air-Works SSM 20: ideal for the forming of
straight sheets and female Pittsburgh
seams
Technical details
Developed for the HVAC industry for manufacturing
rectangular duct work.
l Reduces production time
l Easy to operate due to semi-
automatic guiding of the curves
l Semi-automatic forming of the alem
snap lock seam, perfectly fitting the
f semale nap lock seam of model
SSM 20
lMinimum inner radius 89 mm,
Minimum outer radius 127 mm
l V-belt driven
l The powder coated steel welded-
frame offers increased stability
l Fully metric design
l Extra emergency stop on the front
of the work table
Capacity Over size Seam size
Button Punch Snap Lock Male Seamstandard
0,5 - 1,0 mm ± 9 mmup to ± 10 mm
height
www.jorg.com +31(0)488 - 482 087 [email protected]
Jörg in Dodewaardalong A15 highway
Jörg Machines:strong in service