case study metro seat en
DESCRIPTION
Leankeasy - the 3rd generation assembly process fastenerTRANSCRIPT
Benefits
www.leankeasy.com
CLUFIX, the LEANK Company – ZI des grands Prés , 313 rue Louis Armand – F74300 CLUSES – +33 (0)4 50 98 13 13 – www.clufix.com
Case study: Metro seat
€ 62,200 /year
€ 29,800 /year
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Pas d'investissement dans les équipements de mise en place des écrous (sertisseuse / presse de soudage)
Garantie fonctionnelle intrinsèque à LEANKEASY
-52%
-43%
-50%
0 .
100% -50%
0 .
€ 32,400
259,200 fasteners/year 2 Parts
Application data: - 24 attachment points / seat - 5,400 seats - 129,600 attachment points
129,600 fasteners/year 1 part
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Manufacturing of primary parts
Painting
Packing and shipping
Seat frame final assembly
Manufacturing of primary parts
Painting
Transfer to metal shop and storage
Setting of M8 threaded inserts on flanges
Setting of M8 threaded inserts on tubular frame
Packing and shipping
Seat frame final assembly
on product process total cost
on number of steps of manufacturing process
on part numbers
on number of components per attachment point
yearly saving
nut setting equipment investment (crimping)
maintenance of equipment
Total cost of previous solution Total cost using Leankeasy
functional, (intrinsic to LEANKEASY)