addendum report on change of fuel source from domestic

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Addendum Report on Change of Fuel Source from Domestic Coal/Blended Coal to Imported Coal For Proposed 3x660 MW Power Plant with Super Critical Technology at Villages Rampur, Bandh, Bagariya, Sidhaul, Lahuri-mau, Aswar-mau, Dharchhua & Sirsa villages (All, part villages) in Ghatampur tehsil, Kanpur Nagar district, Uttar Pradesh Prepared by: M/s. Neyveli Uttar Pradesh Private Limited Ghatampur Vimta Labs Limited, 142, IDA Phase II, Cherlapally, Hyderabad www.vimta.com December, 2014

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Page 1: Addendum Report on Change of Fuel Source from Domestic

Addendum Report on

Change of Fuel Source from Domestic

Coal/Blended Coal to Imported Coal

For

Proposed 3x660 MW Power Plant with Super Critical

Technology

at Villages Rampur, Bandh, Bagariya, Sidhaul, Lahuri-mau, Aswar-mau,

Dharchhua & Sirsa villages (All, part villages) in Ghatampur tehsil, Kanpur Nagar district, Uttar Pradesh

Prepared by:

M/s. Neyveli Uttar Pradesh Private Limited Ghatampur

Vimta Labs Limited,

142, IDA Phase II, Cherlapally, Hyderabad

www.vimta.com

December, 2014

Page 2: Addendum Report on Change of Fuel Source from Domestic

Addendum Report to EIA & EMP for change of fuel from Domestic Coal/Blended Coal to Imported Coal for 3 x 660 MW Super Critical Power Plant at Villages Rampur, Bandh, Bagariya, Sidhaul, Lahuri-mau, Aswar-mau, Dharchhua & Sirsa villages (All, part villages) in Ghatampur tehsil, Kanpur Nagar district, Uttar Pradesh.

VIMTA Labs Limited, Hyderabad 1

1.0 INTRODUCTION 1.1 Background

NUPPL proposed to setup 3x660 MW Super-Critical Thermal Power Plant at at Villages Rampur, Bandh, Bagariya, Sidhaul, Lahuri-mau, Aswar-mau, Dharchhua & Sirsa villages (All, part villages) in Ghatampur tehsil, Kanpur Nagar district, Uttar Pradesh.

1.2 Purpose of the Report The preliminary objective of the report is: Change of fuel source from 100% domestic coal/ Blended Coal to 100% imported coal (which will be supplied by MSTC). Hence, NUPPL is submitting this addendum report detailing the justification and the impacts due to the proposed change of fuel source from 100% domestic coal/ Blended coal to 100% imported coal (which will be supplied by MSTC).

1.3 Justification for the Proposed Changes

Initially, Environmental Impact Assessment study for the said project was executed based on 100% domestic coal and blended coal. The domestic coal requirement is proposed to source from the allotted South Pachwara Coal Block, however the Environmental Clearance & stage I Forest Clearance for the linked coal block is not obtained and is in process.

Although the EC and stage I FC for the Pachwara South coal block allotted for the project are under process, it may take substantial time, therefore the proposal needs to be referred to the committee once again when the EC and stage – I FC for the linked coal block has been obtained.

In this regards it is proposed to use 100% blended imported coal for an interim period until the production from the South Pachwara coal block is initiated to meet the requirement of GTPS.

Coal Linkage Status Further, the company now intends to source Indonesian coal through MSTC. The Fuel Supply Agreement has been entered by NUPPL and MSTC (Annexure-I).

Page 3: Addendum Report on Change of Fuel Source from Domestic

Addendum Report to EIA & EMP for change of fuel from Domestic Coal/Blended Coal to Imported Coal for 3 x 660 MW Super Critical Power Plant at Villages Rampur, Bandh, Bagariya, Sidhaul, Lahuri-mau, Aswar-mau, Dharchhua & Sirsa villages (All, part villages) in Ghatampur tehsil, Kanpur Nagar district, Uttar Pradesh.

VIMTA Labs Limited, Hyderabad 2

2.0 PROJECT DETAILS FOR 3X660 MW POWER PLANT 2.1 Fuel Requirement

The total imported coal requirement would be about 7.65 MTPA. The imported blended coal requirement for the proposed 3 x 660 MW thermal power plant with super critical technology is estimated as 7.65 MTPA. The detailed calculations for imported, domestic and blended coal is given in Table-1.

TABLE-1 DOMESTIC, BLENDED & IMPORTED COAL REQUIREMENT

Parameter Unit 100 %

Domestic Coal Blended

(70:30)Indigenous-5.35 MTPA : Imported

Coal 2.30 MTPA

100% Blended Imported Coal From MSTC (Indonesia)

Plant Capacity MW 1980 1980 1980

Unit Configuration MW 2x660 2x660 2X660

Coal Heat Value kcal /kg 3700 3700 4450

Sulphur Content % 0.5 0.7 0.46

Ash content % 34 22 32

Station Heat Rate k cal /kWh 2317 2317 2317

Coal Requirement million MT /year 8.51 7.65 7.65

The details of Quality of Coal for Blended Imported Coal (supplied by MSTC- Indonesia) are presented in Table-2 and expected coal quality is given in Table-3.

TABLE-2

EXPECTED COAL QUALITY (BLENDED IMPORTED COAL)

Sr. No. Parameter Design Quality

1 GCV, Kcal/kg 4450

2 Ash, % 6.6

3 Volatile matter, % 26

4 Fixed carbon, % 29

5 Moisture, % 36.8

6 Sulphur content, % 0.46

TABLE-3 EXPECTED COAL QUALITY (IMPORTED COAL)

Page 4: Addendum Report on Change of Fuel Source from Domestic

Addendum Report to EIA & EMP for change of fuel from Domestic Coal/Blended Coal to Imported Coal for 3 x 660 MW Super Critical Power Plant at Villages Rampur, Bandh, Bagariya, Sidhaul, Lahuri-mau, Aswar-mau, Dharchhua & Sirsa villages (All, part villages) in Ghatampur tehsil, Kanpur Nagar district, Uttar Pradesh.

VIMTA Labs Limited, Hyderabad 3

Sr. No. Parameter ICI 4 ICI3 Indonesian Coal Range

1 GCV, Kcal/kg 4200 5000 4200 – 5000

2 Ash, % 6 8 6 – .8

3 Moisture, % 30 40 30- 40

4 Sulphur content, % 0.4 0.6 0.4 – 0.6

3.0 IMPACT ASSESSMENT For assessment of impact prediction, maximum power generation of 1980 MW (3 x 660 MW) is considered. Also solid waste and gaseous emissions are calculated based on worst coal quality.

3.1 Impact on Air Quality

The major source of emission from the proposed power plant is stack attached to boilers. Particulate Matter (PM), Sulphur dioxide (SO2) and Oxides of Nitrogen (NOx) are the major pollutants from the proposed power plant. The expected stack emission details are worked out for blended imported coal options. For blended coal, imported coal ICI3 and IC14 has been considered to assess the impact on air quality. The details are given in Table-4.

TABLE-4

EXPECTED STACK EMISSION DETAILS (IMPORTED AND DOMESTIC)

Sr. No.

Parameters Units 100 % Domestic Coal

Blended (70:30)Indigenous-

5.36 MTPA : Imported Coal

2.30 MTPA

100% Blended Imported Coal From MSTC (Indonesia)

1 Stack Height M 275 275 275

2 No. of flues No. 3 3 3

3 Top diameter of each flue

m. 7.8 7.8 7.8

4 Flue gas velocity in each flue

m/s 22.0 22.0 22.0

5 Flue gas temperature oK 413 413 413

6 Volumetric flow rate Nm3/s/flue 757 757 757

7 Coal Consumption in each boiler

TPH 381 342 342

A Sulphur Content % 0.5 0.7 0.46

B Sulphur dioxide (SO2) emission rate

g/s 1058.38 1066.93 875.2

C

Particulate matter (PM) emission rate

mg/Nm3 50 50 50

g/s 37.87 34.87 34.87

D Oxides of Nitrogen (NOx)

g/s 463.8 463.8 463.8

Page 5: Addendum Report on Change of Fuel Source from Domestic

Addendum Report to EIA & EMP for change of fuel from Domestic Coal/Blended Coal to Imported Coal for 3 x 660 MW Super Critical Power Plant at Villages Rampur, Bandh, Bagariya, Sidhaul, Lahuri-mau, Aswar-mau, Dharchhua & Sirsa villages (All, part villages) in Ghatampur tehsil, Kanpur Nagar district, Uttar Pradesh.

VIMTA Labs Limited, Hyderabad 4

Sr. No.

Parameters Units 100 % Domestic Coal

Blended (70:30)Indigenous-

5.36 MTPA : Imported Coal

2.30 MTPA

100% Blended Imported Coal From MSTC (Indonesia)

Gm/Giga Joules

260 260 260

Prediction of impacts on air environment has been carried out by employing Industrial

Source Complex [ISC3] mathematical model based on a steady state Gaussian plume dispersion model designed for multiple point sources for short term. Air pollution modeling has been carried out by estimating GLCs at about 1200 receptors to obtain an optimum description of variations in concentrations over the site in 10 km radius covering 16 directions. The incremental ground level concentrations and resultant GLCs for PM10, SO2 and NOx are given in Table-5. Isopleths showing the incremental concentrations are given in Annexure-II.

TABLE-5

INCREMENTAL GROUND LEVEL CONCENTRATIONS (IMPORTED AND DOMESTIC)

Pollutant 100 % Domestic Coal Blended (70:30)Indigenous-5.36 MTPA : Imported Coal

2.30 MTPA

100% Blended Imported Coal From MSTC

(Indonesia)

PM10 1.3 1.3 1.3

SO2 36.56 36.86 30.24

NOx 16.02 16.02 16.02

From the above table, it can be observed that the incremental concentrations of sulphur dioxide for domestic coal option are much less when compared to the 100% usage of imported (Indonesia) coal. Also, it can be observed that even with the usage of imported blended coal, the incremental concentrations are below the emissions (due to usage: Blended coal of 70 Indigenous: 30 Imported Coal -5.36 MTPA). Hence, no significant additional air impacts are envisaged with the use of 100% imported coal in place of blended and domestic coal.

3.4 Impact of Solid Waste

The total coal consumption will be increased with the use of domestic coal and so the total ash owing to the high ash content. However, there will be no change in the other solid waste generation. The details of ash generation are given in Table-6.

TABLE-6 EXPECTED ASH GENERATION (IMPORTED AND DOMESTIC)

Page 6: Addendum Report on Change of Fuel Source from Domestic

Addendum Report to EIA & EMP for change of fuel from Domestic Coal/Blended Coal to Imported Coal for 3 x 660 MW Super Critical Power Plant at Villages Rampur, Bandh, Bagariya, Sidhaul, Lahuri-mau, Aswar-mau, Dharchhua & Sirsa villages (All, part villages) in Ghatampur tehsil, Kanpur Nagar district, Uttar Pradesh.

VIMTA Labs Limited, Hyderabad 5

Sr. No.

Type of Solid Waste

Quantity of Generation Mode of Disposal

100 % Domestic

Coal

Blended (70:30)Indigenous-

5.36 MTPA :

Imported Coal 2.30

MTPA

100% Blended Imported

Coal From

MSTC (Indones

ia)

1 Ash (MTPA) Bottom ash Fly ash

2.893

0.579 2.314

2.052

0.410 1.642

0.50

0.10 0.40

Will be sent to cement industries in dry from. Un-utilized ash will be disposed into lined ash pond through (HCSD Technology)

Ash generation will be slightly increased due to high ash content when compared to the 100% utilization of imported coal.

3.5 Summary of Impact Assessment

The summary of the impact assessment is given in Table-7

TABLE-7

SUMMARY OF IMPACT ASSESSMENT (IMPORTED AND DOMESTIC)

Parameter

100 %

Domestic Coal

Blended (70:30) Indigenous-5.36 MTPA : Imported Coal 2.30

MTPA

100% Blended Imported Coal From MSTC (Indonesia)

1. Characteristics of Coal

% Sulfur 0.5 0.7 0.46

% Ash 34 Indigenous – 34 Imported -10

6.6

2. Quantum of Coal

Coal Requirement (MTPA) 8.51 7.65 Indigenous- 5.36 MTPA :

Imported Coal 2.30 MTPA

7.65

5. Solid Waste (MTPA)

Ash Bottom ash Fly ash

2.893

0.579 2.314

2.052

0.410 1.642

0.50

0.10 0.40

6. Air Emissions (g/s)

PM SO2 NOx

1.3 36.56 16.02

1.3 36.86 16.02

1.3 30.24 16.02

The above table depicts that there is no significant impact on the environment due to change in coal from imported coal to domestic coal/blended coal.

Page 7: Addendum Report on Change of Fuel Source from Domestic

Addendum Report to EIA & EMP for change of fuel from Domestic Coal/Blended Coal to Imported Coal for 3 x 660 MW Super Critical Power Plant at Villages Rampur, Bandh, Bagariya, Sidhaul, Lahuri-mau, Aswar-mau, Dharchhua & Sirsa villages (All, part villages) in Ghatampur tehsil, Kanpur Nagar district, Uttar Pradesh.

VIMTA Labs Limited, Hyderabad 6

Hence, NUPPL is requesting for the Usage of 100% imported coal in place of domestic coal/blended coal (Indonesia will be supplied by MSTC) as there is no significant additional impact on the environment.

5.0 CONCLUSION

As per the advice of Expert Appraisal Committee, MoEF, super critical technology is envisaged for the project. NUPPL has already obtained FSA with MSTC for Indonesian Coal Mines for supply of Imported Coal to the project. No significant additional impact is envisaged in air environment due to use of domestic coal/ blended coal in place of 100% imported coal. Hence, NUPPL requests to grant Environmental Clearance for the proposed change in coal from 100% Imported Coal to 100% Domestic coal/blended coal, as there is no additional consumption of resources such as land, water and coal and no significant additional increase in pollution load.

Page 8: Addendum Report on Change of Fuel Source from Domestic

Addendum Report to EIA & EMP for change of fuel from Domestic Coal/Blended Coal to Imported Coal for 3 x 660 MW Super Critical Power Plant at Villages Rampur, Bandh, Bagariya, Sidhaul, Lahuri-mau, Aswar-mau, Dharchhua & Sirsa villages (All, part villages) in Ghatampur tehsil, Kanpur Nagar district, Uttar Pradesh.

VIMTA Labs Limited, Hyderabad 7

ANNEXURE-I

FUEL SUPPLY AGREEMENT

Page 9: Addendum Report on Change of Fuel Source from Domestic

Addendum Report to EIA & EMP for change of fuel from Domestic Coal/Blended Coal to Imported Coal for 3 x 660 MW Super Critical Power Plant at Villages Rampur, Bandh, Bagariya, Sidhaul, Lahuri-mau, Aswar-mau, Dharchhua & Sirsa villages (All, part villages) in Ghatampur tehsil, Kanpur Nagar district, Uttar Pradesh.

VIMTA Labs Limited, Hyderabad 8

Page 10: Addendum Report on Change of Fuel Source from Domestic

Addendum Report to EIA & EMP for change of fuel from Domestic Coal/Blended Coal to Imported Coal for 3 x 660 MW Super Critical Power Plant at Villages Rampur, Bandh, Bagariya, Sidhaul, Lahuri-mau, Aswar-mau, Dharchhua & Sirsa villages (All, part villages) in Ghatampur tehsil, Kanpur Nagar district, Uttar Pradesh.

VIMTA Labs Limited, Hyderabad 9

Page 11: Addendum Report on Change of Fuel Source from Domestic

Addendum Report to EIA & EMP for change of fuel from Domestic Coal/Blended Coal to Imported Coal for 3 x 660 MW Super Critical Power Plant at Villages Rampur, Bandh, Bagariya, Sidhaul, Lahuri-mau, Aswar-mau, Dharchhua & Sirsa villages (All, part villages) in Ghatampur tehsil, Kanpur Nagar district, Uttar Pradesh.

VIMTA Labs Limited, Hyderabad 10

Page 12: Addendum Report on Change of Fuel Source from Domestic

Addendum Report to EIA & EMP for change of fuel from Domestic Coal/Blended Coal to Imported Coal for 3 x 660 MW Super Critical Power Plant at Villages Rampur, Bandh, Bagariya, Sidhaul, Lahuri-mau, Aswar-mau, Dharchhua & Sirsa villages (All, part villages) in Ghatampur tehsil, Kanpur Nagar district, Uttar Pradesh.

VIMTA Labs Limited, Hyderabad 11

ANNEXURE-II ISOPLETHS