20276078 parle scm project

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    Biscuit (Parle-G)

    Supply Chain

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    Team Members

    Biswajit Nag

    Jivesh Gaur

    Karan Rai Bahadur

    Rajat Kaushal

    Shivjeet Deshmukh

    Suyog Manwatkar

    Vinit Pujara

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    Distributor Introduction

    The distributor: Mr. Sachin Gore

    M/s Jui Enterprise

    Operational since last two years

    The team:7 members

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    Manufacturer DistributorRetailer Customer

    Material

    Funds

    Info

    Flows in Supply Chain

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    Retailer

    CMU

    (Central Manufacturing Unit)

    Distributor

    Customer

    Depot

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    CMU (Central Manufacturing Unit)

    Located at Vadgaon

    PDP (Pre Dispatch Plan) Number of vehicles sought from the CMU

    Packing size of material demanded

    Tentative demand for coming month

    Normally 390~400 boxes are delivered in one fulltruck load (LPT).

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    Parle Factory

    RetailerInstitutions

    Eg. Hospitals

    Distributor

    (Retailer)Distributor

    (Institutional)

    Customer

    Distribution Strategy

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    Parle Factory Locations

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    Distributor Selection

    Filling Application Form

    Visit of ASM.

    Certification. Bank guarantee of 2.5 Lacs/truck load.

    Payment Term Finalization - RTGS within 4

    days of receipt of material. Distributor code generation.

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    Contract between Manufacturer & Distributor:

    renewed yearly.

    Expected Target growth rate of distributor:

    50-55%.

    Failure to meet Minimum sales commitment maylead to creation of additional distributor or

    cancellation of existing distributor.

    Complain solving mechanism

    Regular Audits

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    Distributor License & Registration

    Food License From Corporation

    -- Yearly Renewed

    Shop ActBoth required for stocking of goods.

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    Distributor

    CMUDeliveryUnit

    Transporter

    Fax onPDP date28/29th to

    CMU

    Acknowledges Fax,

    Generates Invoice,Sends mail to delivery div.

    InformsTransporter,

    Material Loading

    Materialunloading,

    Physical counting

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    Info Flow between Manufacturer& Distributor

    On the morning of delivery day, a fax is sent to theCMU office for confirmation of the demand.

    CMU confirms the fax receipt & accordingly raises theinvoice. With 12.5% VAT & Inco terms as FOR . Atthe same time, the dispatch department iscommunicated for vehicle arrangement & loading ofthe material.

    Software used @ Parle CMU: SAP

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    On the morning of delivery day, a fax is sent to the

    CMU office for confirmation of the demand.

    CMU confirms the fax receipt & accordingly raisesthe invoice.

    Inco term: FOR .

    At the same time, the dispatch department is

    communicated for vehicle arrangement & loading ofthe material.

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    Funds Flow between Manufacturer &

    Distributor

    Cost Components at the Distributor

    Basic Rate

    VAT @ 12.5% (Claimed while filing returns)

    Secondary Freight (Paid by Manufacturer)-- 0.1% of the invoice amount

    Octroi @ 4% (Deducted in the bill itself)

    -- Aundh Octroi Booth

    -- Commission agent of the distributor

    (charges 1% of the Octroi amount)

    Rs. 20 as surcharge to local authorities for making &processing the bill

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    Payment is made to the manufacturer by

    RTGS within 4 days of receipt of material. Profit Margin of Distributor-Approx 4%

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    Material Flow from Manufacturer toDistributor

    CMU Distributor

    Transportation Time

    2 Hours ApproxMaterial

    checked fordamage

    and loaded

    in LPT

    Material

    unloadedDistributor

    signs the invoice

    copy against the

    quantity received

    & mention theshortages, if any

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    Packing Types

    Price (Rs.) No. of Biscuits/Packet Weight/packet (Gm.)

    1 4 16

    2 8 44

    3 12 66

    4 16 83.5

    5 20 99

    10 40 209

    15 60 313.5

    20 80 418

    40 160 (40*4) 825

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    Packaging

    Entire Packaging done at the CMU.

    7 carton stacking limit

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    Broken & Damaged Goods

    Breakages & damages: Not common as checking is doneat the delivery end while loading.

    If they do occur, debit note is raised by the distributor tothe CMU along with a mail.

    Shelf life of biscuits: 6 months

    The expired unsold material, if any, is burned/scrappedat distributors end & only empty labels are send back tothe CMU to avoid additional unnecessary transportation

    charges.

    The reimbursement against the rejected material dependsupon the authority level i.e. SM, DSM, & NSM.

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    At the Distributor

    Distributors Warehouse: Karve Nagar

    Area: 550 Sq. foot

    All kinds of protection against rain,

    moisture, rodents and insects taken by the

    distributor

    Hygiene maintained well

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    Distributors Storehouse

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    Products Dealt with by Distributor

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    Funds Flow between Distributor &

    Retailer

    Payment from retailer:15-21 days of credit

    Software used: Tally Retailers profit margin:

    MRPLanding cost

    M i l & I f Fl f Di ib

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    Material & Info Flow from Distributor

    to Retailer

    FIFO system (Fist in first out) is followedby Distributors to avoid expiry losses

    Delivery on the next day itself

    Sales cycle8 days

    Geographical limit: Pune City

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    Route plan prepared as per area to be

    covered.(12 identified routes)

    Transportation used: 3 wheelers (3)

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    Weekly Transport Plan

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    Interesting Facts about Parle-G

    "Parle-G" boasts of being the largest selling

    biscuit in the world

    It enjoys 70% market share in India in the

    glucose biscuit category. The brand is estimated to be worth over Rs

    2,000 crore (Rs 20 billion).

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    As per Distributor, Parle- G is operated atno profit no loss as a part of social

    service

    Taste and product well established among

    people and hence used to promote other

    products

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    Ingredients of Parle-G

    Wheat Flour, Sugar

    Partially Hydrogenated Edible Vegetable

    Oils

    Invert Syrup, Leavening Agents ,

    Salt, Milk Solids, Emulsifiers and Dough

    Conditioners

    Contains Added Flavours (Artificial)

    (d - Glucose, Levulose)

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    THANK YOU!!!!!!!

    QUESTIONS??????